Optima Company 1001 Flue system, Gas Supply, Water System Central Heating, Make up Water

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1001

Flue system

The boiler allows the flue outlet to be taken from the rear of the boiler or from either side.

A standard flue length of 0.75 metres is provided. Alternative lengths of two or three metres can be supplied (equivalent to wall thicknesses of up to 565, 1815 and 2815 mm for rear flues and deduct 91 mm plus distance from side wall for side outlet flues).

It is absolutely essential, to ensure that products of combustion discharging from the terminal cannot re-enter the building, or enter any adjacent building, through ventilators, windows, doors, natural air infiltration, or forced ventilation/ air conditioning.

Gas Supply

If necessary the local Gas Region should be consulted, at the installation planning stage, in order to establish the availability of an adequate supply of gas.

An existing service pipe must not be used without prior consultation with the Local Gas Region.

A gas meter can only be connected by the Local Gas Region, or by a Local Gas Region's Contractor.

Installation pipes should be fitted in accordance with BS6891-1988.

Appliance inlet working pressure must be 20 mbar MINIMUM.

Pipework from the meter to the combination boiler must be of an adequate size.

The boiler requires 3.3 m3/h (116 ft3/h) of natural gas.

Do not use pipes of a smaller size than the combination boiler inlet gas connection.

The complete installation must be tested for gas soundness and purged as described in BS6981-1988. All pipework must be adequately supported. An isolating gas valve is provided and should be fitted on the manifold assembly.

Water System

Central Heating

It must be a sealed system. Detailed recommendations are given in BS6798, BS5449, BS6700 and CP342 Part. 2. Pipework not forming part of the useful heating surface should be insulated to prevent any heat losses or possible freezing (i.e. in roof spaces or ventilated underfloor spaces). Drain taps should be positioned at the lowest point of the system in accessible locations to permit the whole system to be drained down. The drain taps should be in accordance with BS2879. Copper tubing to BS2871, Part. 1 is recommended for water carrying pipework. Pipework in horizontal runs should have a gradient where possible to facilitate the removal of air. It should be ensured that the boiler heat exchanger is not a natural point for collecting air. A typical heating system with domestic hot water circuit is illustrated in fig. 6.

Important - A bypass must be fitted to ensure a minimum flow rate through the boiler of 6 l/min. The bypass should be fitted as far as possible from the boiler if thermostatic radiator valves are fitted throughout.

Make up Water

Provision must be made for replacing water lost from sealed system. Reference should be made to BS6798, for methods of filling and making up sealed systems. There must be no direct connection between the boiler's central heating system and the mains water supply. The use of mains water to charge and pressurise the system directly, is conditional upon the Local Water Byelaw. Again any such connection must be disconnected after use.

Domestic Hot Water

Always fit a water softener or descaler in «hard water areas». A 15 mm copper connection point on the boiler jig bracket for attaching to the main supply is provided. The maximum domestic water pressure for the inlet supply is 10 bar (145 P.S.I.). If the cold mains supply exceeds 5 bar (72 P.S.I.), a water governor or pressure reducing valve must be fitted by the installer into the mains supply in an inconspicuous but accessible position preferable between 3 and 5 metres (10-16 ft) before the appliance.

Such a valve must be approved by the Water Research Council.

Attention - Is drawn to the Model Water Byelaws.

Fittings manufactured from duplex (alpha-beta) brass are not acceptable for underground use and certain water undertakings will not accept their use above ground.

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Contents Phone numbers InstallerService Engineer Serial No Help Telephone 08707 2821001 IndexGeneral Description Related DocumentsTechnical data Natural GAS G20 Propane LPG G31Appliance Dimensions KeyBoiler Flow Diagram 1001 Installation Details PositionTerminal Position Minimum Clearance mm Water System Central Heating Flue systemGas Supply Make up WaterKey Built-in Central Heating Water Circulating Pump Pump performance curve Grundfos UPSInstallation UnpackingDrilling template = 22 mm 5 = 15 mmUsed later Preparing the Flue AssemblyRear Flue Outlet fig Side Flue Outlet figConnecting the Boiler Fixing points Lift here Fixing screws With insufficient Clearance To Insert Assembly From Inside With Sufficient Clearance To Insert Assembly From InsideProcedure Filling the Central Heating System Commissioning and TestingGas Installation Filling the Domestic Hot Water SystemTo Light the Boiler fig Burner Pressure C.H. and D.H.W ProcedureBurner Pressure C.H. and D.H.W Coil Burner Perssure C.H Burner pressure VS C.H. Load with L.P.G. G31 PropaneSystem Operation D.H.W. Burner PressureHanding Over to the User Display. Symbol Time ClockReset is only possible with switch a in set Clock position Reset ButtonOver ride 136 101 Spare Parts List 100H.W Temperature VS. flow =Cold Water 15 C =Cold Water 5 C H.W. Pressure Drop VS. flowConnector Sensor Jumpers JP1 JP4Temp Ohm RY not energisedSpecial Air Intake/Flue Outlet Phone numbers Installer Service Engineer

1001 specifications

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