Optima Company 1001 installation instructions Installation, Unpacking

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1001

Installation

Note - To mount the boiler on the wall, a two person lift will be needed.

1.0UNPACKING

The appliance is delivered in 2 cartons.

1.1The large carton contains the boiler, and the Installation/Servicing and Users Instructions.

1.2The second carton contains the mounting jig assembly, complete with isolating valves, the assembly fixing screws and wall plugs (x4), the boiler mounting nuts and washers (x2), drilling template, flue assembly and flue bend.

When the cartons are unpacked examine for any signs of damage in transit. All protective plastic should be left in place until installation is complete.

2.0FIXING THE MOUNTING JIG ON THE WALL (Rear Wall Flue Applications)

2.1Select the boiler location carefully ensure that all requirements given in previous text are satisfied. Fig. 10 will also give guidance to fixing dimensions.

2.2Locate template on wall, mark the positions of the four jig bracket fixing holes and the flue opening.

2.3Carefully cut the circular hole (118 mm minimum diameter) for the flue assembly.

2.4Using a 10 mm drill, drill 70 mm deep holes to accept the wall plugs, and insert wall plugs.

2.5Fit the mounting jig assembly using the four fixing screws provided (Ensure that all the service cocks are in the OFF position). Operate valves several times to ensure they are free.

2.6With the exception of the connection to the pressure relief valve, make all the water and gas connections to the jig bracket valves. Fully tighten (fig. 11). Water connections can be made with compression or capillary fittings (before the gas inlet to the boiler there must be at least 100 mm of straight before any bends).

3.0FIXING THE MOUNTING JIG ON THE WALL (Side Wall Flue Applications)

3.1Select the boiler location carefully ensuring that all the requirements given in previous text are satisfied. Fig. 10 will aso give guidance.

3.2Locate the template on wall and mark the position of the four jig bracket fixing holes.

3.3Using a 10 mm drill, drill 70 mm deep holes to accept the wall plugs, and insert wall plugs.

3.4Fit the mounting jig assembly using the four fixing screws provided.

3.5Extend a horizontal line from the centre of the rear flue outlet to the side wall.

3.6Mark the centre line (vertically) for the flue assembly hole, and mark the centre of the hole.

3.7Carefully cut the circular hole (118 mm minimum diameter) for the flue assembly.

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Contents Service Engineer Serial No InstallerPhone numbers Help Telephone 08707 282Index 1001Related Documents General DescriptionNatural GAS G20 Propane LPG G31 Technical dataKey Appliance DimensionsBoiler Flow Diagram 1001 Position Installation DetailsTerminal Position Minimum Clearance mm Gas Supply Flue systemWater System Central Heating Make up WaterKey Pump performance curve Grundfos UPS Built-in Central Heating Water Circulating PumpUnpacking Installation= 22 mm 5 = 15 mm Drilling templateRear Flue Outlet fig Preparing the Flue AssemblyUsed later Side Flue Outlet figConnecting the Boiler Fixing points Lift here Fixing screws With insufficient Clearance To Insert Assembly From Inside With Sufficient Clearance To Insert Assembly From InsideProcedure Gas Installation Commissioning and TestingFilling the Central Heating System Filling the Domestic Hot Water SystemTo Light the Boiler fig Burner Pressure C.H. and D.H.W ProcedureBurner Pressure C.H. and D.H.W Coil Burner pressure VS C.H. Load with L.P.G. G31 Propane Burner Perssure C.HSystem Operation D.H.W. Burner PressureHanding Over to the User Time Clock Display. SymbolReset is only possible with switch a in set Clock position Reset ButtonOver ride 100 136 101 Spare Parts ListH.W. Pressure Drop VS. flow H.W Temperature VS. flow =Cold Water 15 C =Cold Water 5 CConnector Temp Ohm Jumpers JP1 JP4Sensor RY not energisedSpecial Air Intake/Flue Outlet Phone numbers Installer Service Engineer

1001 specifications

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