Optima Company 1001 Commissioning and Testing, Filling the Central Heating System

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1001

8.0COMMISSIONING AND TESTING

8.1Filling the Central Heating System

Burner pressure

Automatic air vent

Vent cap

test point

 

 

Heat exchanger vent

Pump

C.H. pressure gauge

Gas inlet pressure

 

 

 

C.H. pressure relief valve

 

 

 

test point

D.H.W. drain point

Low water pressure switch

 

 

 

 

 

 

Fig. 20

Remove the top front panel by gripping both sides and lifting forward away from main boiler assembly. Loosen the cap of the automatic air vent (fig. 20) and leave it loose.

Open the central heating flow and return cocks (fig. 11). Gradually fill the system as detailed in Make up Water.

While filling, vent the heat exchanger at venting point by loosening cap (fig. 20) and vent each radiator. Tighten cap on heat exchanger air vent.

Ensure the working pressure, when filled, is between 1 to 1.5 bar on the pressure gauge (see technical data). Check the system for leaks.

Flush system in accordance with BS 7593.

8.2Filling the Domestic Hot Water System

Close all hot water draw off points. Open main cold water stop cock and ensure the cold water inlet cock is open at the boiler jig bracket (fig. 11). Slowly open each hot tap in turn until clean water, free from air pockets, is seen.

Check system for leaks.

8.3Electricity Supply

Carry out preliminary checks (i.e. earth continuity, polarily short circuit and resistance to earth using a suitable multimeter).

8.4The Gas Installation

The whole of the gas installation including the meter, should be inspected and tested for soundness, and purged in accordance with the recommendations of BS6891-1988.

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Contents Help Telephone 08707 282 InstallerService Engineer Serial No Phone numbersIndex 1001Related Documents General DescriptionNatural GAS G20 Propane LPG G31 Technical dataKey Appliance DimensionsBoiler Flow Diagram 1001 Position Installation DetailsTerminal Position Minimum Clearance mm Make up Water Flue systemGas Supply Water System Central HeatingKey Pump performance curve Grundfos UPS Built-in Central Heating Water Circulating PumpUnpacking Installation= 22 mm 5 = 15 mm Drilling templateSide Flue Outlet fig Preparing the Flue AssemblyRear Flue Outlet fig Used laterConnecting the Boiler Fixing points Lift here Fixing screws With insufficient Clearance To Insert Assembly From Inside With Sufficient Clearance To Insert Assembly From InsideProcedure Filling the Domestic Hot Water System Commissioning and TestingGas Installation Filling the Central Heating SystemTo Light the Boiler fig Burner Pressure C.H. and D.H.W ProcedureBurner Pressure C.H. and D.H.W Coil Burner pressure VS C.H. Load with L.P.G. G31 Propane Burner Perssure C.HSystem Operation D.H.W. Burner PressureHanding Over to the User Time Clock Display. SymbolReset is only possible with switch a in set Clock position Reset ButtonOver ride 100 136 101 Spare Parts ListH.W. Pressure Drop VS. flow H.W Temperature VS. flow =Cold Water 15 C =Cold Water 5 CConnector RY not energised Jumpers JP1 JP4Temp Ohm SensorSpecial Air Intake/Flue Outlet Phone numbers Installer Service Engineer

1001 specifications

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