PVI Industries PV500-44U manual Combustion and Ventilation AIR

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7.7Gas Connection

1.Safe operation of unit requires adequate gas supply with the required static and dynamic (flow) pressures. Actual piping selection depends on many variables that must be carefully considered by the gas piping system designer.

Do not select gas pipe sizes based only on the supplied tables. These tables are for use by the gas piping system designer as a reference in checking pipe size selections.

2.Gas pipe size may be larger than heater connection.

3.Installation of a union is suggested for ease of service.

4.Install a manual main gas shutoff valve, outside of the appliance gas connection and before the appliance provided appliance manual shutoff gas valve, when Codes require.

5.The gas system installer should clearly identify the emergency shut-off device.

6.A sediment trap (drip leg) MUST be provided in the inlet of the gas connection to the unit.

7.The code compliant vent limiters are designed and must respond to pressure changes in the installation environment, as opposed to outdoor pressure. For proper operation, do not connect to outdoor atmosphere.

8COMBUSTION AND VENTILATION AIR

Provisions for adequate combustion and ventilation air to the mechanical room must be in accordance with Section 5.3 “Air for Combustion and Ventilation” of the latest edition of the National Fuel Gas Code, ANSI Z223.1 and/or CAN/CSA B149, Installation Codes or applicable provisions of the local building codes.

8.1Equipment Located In Confined Spaces

Equipment located in confined spaces requires two openings installed within 12” (30.5 cm) from the top and bottom of the room to assure adequate combustion air and proper ventilation. The total input of all gas utilization equipment installed in the room must be used to determine the required minimum air volume needed for combustion, ventilation and dilution of flue gasses.

All Air From Outdoors:

Each opening requires a minimum free area of 1 square inch per 4000 Btu/hr input if directly communicating with the outdoors or communicating to the outdoors through vertical ducts.

Each opening requires a minimum free area of 1 square inch per 2000 Btu/hr input if communicating with the outdoors through horizontal ducts.

All Air From Inside The Building:

Each opening requires a minimum free area of 1 square inch per 1000 Btu/hr input, but not less than 100 square inches (0.06 m2).

Combination Of Air From The Indoors And From The Outdoors:

Refer to National Fuel Gas Code, ANSI Z223.1 and/or CAN/CSA B149, Installation Codes or applicable provisions of the local building codes.

NOTE: This unit may be installed with a remote air intake system which uses a make-up air duct to draw combustion air directly from outdoors.

WARNING: Adequate clean combustion air must be provided to the appliance. Under no circumstances should the appliance ever be under a negative pressure. Particular care should be taken when exhaust fans, compressors, air handling units, etc. may rob air from the appliance. The combustion air supply must be completely free of any chemical or fumes, which may be corrosive to the appliance. Some common chemical fumes to avoid are fluorocarbons and other halogenated compounds, most commonly present as refrigerants or solvents, such as Freon, trichloroethylene, perchlorethylene, chlorine, etc. These chemicals, when in contact with the equipment or when burned, form acids which quickly attack the tubes, flue collector, stack and other appliance and auxiliary equipment. The result of inadequate clean combustion air or negative pressure can be premature unwarranted product failure or unsafe operation producing carbon monoxide that could escape into the building. Exposure to carbon monoxide can lead to injury or death.

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PV500-44U 06/12

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Contents Installation & Maintenance Manual Table of Contents Troubleshooting Guide Replacement Parts Operating and Safety ControlsTemptrac Electronic Controller Panel Remote Connections Terminal StripProduct Safety Information Safety ConsiderationsBelow scalding temperatures Standard Features and Equipment Series Series Series Checking Equipment Before You Install Water Heater InstallationCodes Electrical RequirementsClearances To Combustible Surfaces Service ClearancesGeneral Piping Guidelines Inlet and Outlet ConnectionsPV500-44U 06/12 PV500-44U 06/12 Optional Condensate Neutralization System Convert Fittings to Equivalent Straight Pipe GAS Supply and PipingInlet Pressure NAT. GAS Multiple Unit Installations GAS Piping Size Chart Single Unit Installation Suggested Pipe SizeNominal Iron Length of Pipe in Straight Feet InchesCombustion and Ventilation AIR Vertical or Horizontal Remote Air Duct Termination Duct Fitting Equivalent Length Duct PipeVenting Venting the Power VT Plus Sani modelsVenting the Power VT Plus Vent Fitting Equivalent Length Vent Pipe Maximum Category IV Vent Length Equivalent LengthVertical or Horizontal Vent Termination Combining Category IV Vents Operating and Safety ControlsTemperature and Pressure Relief Valves High Water Temperature Limit Control Operating Temperature ControlCathodic Protection Electronic Low Water Cut-Off OptionalSET Temptrac Electronic Controller PanelDown ClockTo Change Other Parameters To View The SetpointTo Change The Setpoint Alarm Cause Results of Alarm Condition Message LED Display Alarm MessagesRecommended Action Remote Connections Terminal StripIncoming 120VAC Sequence of OperationLED Indication Fault Mode Loss of Flame SignalInitial Startup Turn-on main gas shutoff valve PVI Industries customer service for assistance Gas Train Illustration for Models 65 through Gas Train Illustration for Models 40 throughProblem Probable Cause Corrective Action Troubleshooting GuideReplacement Parts Replacement PartsControl Panel Contact factory for more information Burner Assembly Optional components may or may not be shown Contact factory for more information Burner Assembly ComponentsPeriodic Maintenance PV500-44U 06/12 Recommended Maintenance Schedule PV500-44U 06/12

PV500-44U specifications

PVI Industries is a well-established name in the manufacturing of innovative water heating solutions, and one of its standout products is the PV500-44U. This commercial water heater is specifically designed to meet the demands of medium to large-scale facilities, ensuring efficient and reliable hot water delivery.

The PV500-44U is a high-capacity, gas-fired water heater, offering a remarkable output of up to 500,000 BTU per hour. This impressive capacity makes it suitable for a variety of applications, including hospitality, healthcare, and industrial washing. With such power, it provides continuous hot water, which is vital in settings that require consistent hot water availability.

One of the key features of the PV500-44U is its robust construction. The unit is designed with high-quality stainless steel, which provides durability and resistance against corrosion. This is crucial for maintaining long-term reliability, especially in environments where water quality may vary. Additionally, the water heater utilizes a sophisticated insulation system that minimizes heat loss, ensuring that energy consumption remains efficient.

The PV500-44U incorporates advanced technologies aimed at enhancing performance and user control. It features a state-of-the-art digital control system that allows for precise temperature settings and monitoring. This system not only ensures optimal performance but also enhances safety by providing alerts for any operational anomalies.

Another notable characteristic of the PV500-44U is its eco-friendly design. It is engineered to meet the latest environmental regulations, which helps reduce carbon emissions and energy consumption. The unit’s high thermal efficiency contributes to lower operating costs, making it an economical choice for businesses looking to manage their energy expenses effectively.

In terms of maintenance, the PV500-44U offers user-friendly access to components, simplifying routine servicing and repair tasks. This thoughtfully designed structure helps extend the lifespan of the unit and minimize downtime, which is critical for maintaining hot water availability in commercial settings.

Overall, the PVI Industries PV500-44U stands out as a reliable and efficient water heating solution that effectively meets the high demands of commercial applications. Its combination of powerful output, robust construction, advanced technology, and eco-friendly features makes it a premium choice for businesses seeking quality and efficiency in their hot water systems.