PVI Industries PV500-44U manual Safety Considerations, Product Safety Information

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1 SAFETY CONSIDERATIONS

WARNING: If the information in the supplied manual(s) is not followed exactly, a fire, explosion or exposure to hazardous materials may result, causing property damage, personal injury or loss of life.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electric switch; do not use any phone in your building.

Immediately call your gas supplier from a location away from your building and the smell of gas. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

This product contains, or may come to contain materials that have been identified as carcinogenic, or possibly carcinogenic to humans. Before installing, servicing or removing this product, read and follow the supplied instructions

WARNING: Installation and service must be performed by a qualified installer, service agency or the gas supplier, who must read and follow the supplied instructions before installing, servicing or removing this appliance. Refer to the information contained in this manual. Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury, exposure to hazardous materials or loss of life.

WARNING: Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the unit and to replace any part of the control system, all gas controls and all other items affecting safe appliance operation and which has been under water.

WARNING: In an emergency shut the main gas supply valve to the appliance from a location safely away from the emergency. Failure to follow these instructions can cause property damage, personal injury, and exposure to hazardous materials or loss of life.

PRODUCT SAFETY INFORMATION

REFRACTORY CERAMIC FIBER PRODUCT WITH CRYSTALLINE SILICA

WARNING: This product contains or may come to contain crystalline silica, which has been identified by the International Agency for Research on Cancer (IARC) as carcinogenic to humans. This product also contains refractory ceramic fibers, which have been identified by the IARC as possibly carcinogenic to humans. Avoid breathing fiber particulates and dust.

RISKS:

Air borne fibrous insulation is a possible cancer hazard by inhalation.

Airborne crystalline silica may cause silicosis (lung disease) by inhalation.

May cause temporary irritation to eyes, skin, and respiratory tract.

PRECAUTIONARY MEASURES:

Minimize airborne fibers with engineering controls.

Use NIOSH/MSHA approved respirators as required (see MSDS).

Wear long sleeved, loose-fitting clothing, eye protection and gloves.

FIRST AID MEASURES: (If any of the irritations listed persists, seek medical attention)

Eyes:

Flush with water.

Skin:

Wash with soap and warm water.

Ingestion: Do not induce vomiting. Get medical attention if gastrointestinal symptoms develop.

Inhalation: Remove to fresh clean air.

WARNING: If you are unfamiliar with the safe handling of refractory ceramic fiber products, or if you wish additional information prior to beginning any disassembly of the water heater or boiler that might expose refractory ceramic fiber materials, contact: Unifrax Corporation, 2351 Whirlpool Street, Niagara Falls, NY 14305-2413, 1-800-322-2293.

IDENTIFICATION OF REFRACTORY CERAMIC FIBER MATERIALS (RCF):

The burner, lower tank and upper and lower flue collector assemblies utilize RCF material. (The RFC materials are located within the product and not generally exposed except during service, disassembly or assembly.)

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PV500-44U 06/12

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Contents Installation & Maintenance Manual Table of Contents Operating and Safety Controls Troubleshooting Guide Replacement PartsTemptrac Electronic Controller Panel Remote Connections Terminal StripSafety Considerations Product Safety InformationBelow scalding temperatures Standard Features and Equipment Series Series Series Water Heater Installation Checking Equipment Before You InstallCodes Electrical RequirementsService Clearances Clearances To Combustible SurfacesGeneral Piping Guidelines Inlet and Outlet ConnectionsPV500-44U 06/12 PV500-44U 06/12 Optional Condensate Neutralization System Inlet Pressure NAT. GAS GAS Supply and PipingConvert Fittings to Equivalent Straight Pipe Single Unit Installation Suggested Pipe Size Multiple Unit Installations GAS Piping Size ChartNominal Iron Length of Pipe in Straight Feet InchesCombustion and Ventilation AIR Duct Fitting Equivalent Length Duct Pipe Vertical or Horizontal Remote Air Duct TerminationVenting the Power VT Plus Venting the Power VT Plus Sani modelsVenting Maximum Category IV Vent Length Equivalent Length Vent Fitting Equivalent Length Vent PipeVertical or Horizontal Vent Termination Temperature and Pressure Relief Valves Operating and Safety ControlsCombining Category IV Vents Operating Temperature Control High Water Temperature Limit ControlCathodic Protection Electronic Low Water Cut-Off OptionalTemptrac Electronic Controller Panel SETDown ClockTo Change The Setpoint To View The SetpointTo Change Other Parameters LED Display Alarm Messages Alarm Cause Results of Alarm Condition MessageRecommended Action Remote Connections Terminal StripSequence of Operation Incoming 120VACLoss of Flame Signal LED Indication Fault ModeInitial Startup Turn-on main gas shutoff valve PVI Industries customer service for assistance Gas Train Illustration for Models 40 through Gas Train Illustration for Models 65 throughTroubleshooting Guide Problem Probable Cause Corrective ActionReplacement Parts Replacement PartsControl Panel Contact factory for more information Burner Assembly Optional components may or may not be shown Burner Assembly Components Contact factory for more informationPeriodic Maintenance PV500-44U 06/12 Recommended Maintenance Schedule PV500-44U 06/12

PV500-44U specifications

PVI Industries is a well-established name in the manufacturing of innovative water heating solutions, and one of its standout products is the PV500-44U. This commercial water heater is specifically designed to meet the demands of medium to large-scale facilities, ensuring efficient and reliable hot water delivery.

The PV500-44U is a high-capacity, gas-fired water heater, offering a remarkable output of up to 500,000 BTU per hour. This impressive capacity makes it suitable for a variety of applications, including hospitality, healthcare, and industrial washing. With such power, it provides continuous hot water, which is vital in settings that require consistent hot water availability.

One of the key features of the PV500-44U is its robust construction. The unit is designed with high-quality stainless steel, which provides durability and resistance against corrosion. This is crucial for maintaining long-term reliability, especially in environments where water quality may vary. Additionally, the water heater utilizes a sophisticated insulation system that minimizes heat loss, ensuring that energy consumption remains efficient.

The PV500-44U incorporates advanced technologies aimed at enhancing performance and user control. It features a state-of-the-art digital control system that allows for precise temperature settings and monitoring. This system not only ensures optimal performance but also enhances safety by providing alerts for any operational anomalies.

Another notable characteristic of the PV500-44U is its eco-friendly design. It is engineered to meet the latest environmental regulations, which helps reduce carbon emissions and energy consumption. The unit’s high thermal efficiency contributes to lower operating costs, making it an economical choice for businesses looking to manage their energy expenses effectively.

In terms of maintenance, the PV500-44U offers user-friendly access to components, simplifying routine servicing and repair tasks. This thoughtfully designed structure helps extend the lifespan of the unit and minimize downtime, which is critical for maintaining hot water availability in commercial settings.

Overall, the PVI Industries PV500-44U stands out as a reliable and efficient water heating solution that effectively meets the high demands of commercial applications. Its combination of powerful output, robust construction, advanced technology, and eco-friendly features makes it a premium choice for businesses seeking quality and efficiency in their hot water systems.