PVI Industries PV500-44U manual Vertical or Horizontal Vent Termination

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4.Dry-fit a solid 6” CPVC pipe into the female economizer flue outlet. Remove the pipe and apply a liberal coating of room temperature vulcanizing (RTV) adhesive to the inside of the stainless steel economizer flue outlet and to the outside of the plastic pipe. Before the RTV sets, slide the plastic coupling or elbow back into the RTV coated economizer flue outlet while rotating the pipe approximately 1/8 of a turn. Inspect and apply RTV to the inside and outside of the plastic to stainless steel joints to provide a continuous water and gas tight assembly.

5.Drill a pilot hole through the top of the stainless steel economizer flue outlet and into the 6” CPVC pipe and attach with a sheet metal screw (stainless steel screws are recommended). Repeat this step adding a sheet metal screw to each side of this economizer flue outlet to positively attach the pipe to the flue outlet. Do not drill or use a screw in the bottom of the flue connector or pipe, as condensate might drip from this point.

6.Vent support – The vent system must be supported at intervals no greater than four feet, to prevent sagging and distortion.

7.Testing for leaks - All joints in the vent system must be air and water tight. After the vent is assembled, close the end of the vent with a taped plastic bag or some other temporary closure. With the gas supply turned off, energize the combustion blower to apply air pressure to the vent system. Spray each joint and vent connection with commercially available leak detection liquid to confirm no air is escaping from any point. Repair any leaks and retest. After testing is complete, de-energize the combustion blower, wipe clean the leak detection liquid and REMOVE the temporary vent closure.

8.The solid CPVC vent pipe (Plastic venting is not allowed for models with “SANI” in the model number) must be sealed to the wall or roof at the point where it passes through the wall or roof, to prevent rain, insects or flue products from entering the living space.

9.For proper vent operation and to protect the gas vent from wind and weather, attach to the outdoor end of the vent the UL listed vent termination supplied with the Power VT Plus water heater. This termination is required for proper operation and no substitution is allowed.

10.Do not use a barometric damper with the Power VT Plus positive pressure vent.

9.5Vertical or Horizontal Vent Termination:

1.The vent terminal must have a minimum clearance of 4 feet (1.22 m) horizontally from, and in no case be located above or below, unless a 4 foot (1.22 m) horizontal distance is maintained from electric meters, gas meters, regulators and relief equipment.

2.The vent cap must terminate at least 3 feet (0.91 m) above any forced air inlet within 10 feet (3.05 m).

3.The vent shall terminate at least 4 feet (1.22 m) below, 4 feet (1.22 m) horizontally from or 1 foot (0.3 m) above any door, window or building air inlet to the building.

4.The vent system shall terminate at least 1 foot (0.3 m) above grade and at least 1 foot (0.3m) above possible snow accumulation levels and shall terminate at least 7 feet (2.13 m) above grade when located adjacent to public walkways or gathering areas.

5.To avoid a blocked flue condition, keep the vent cap clear of snow, ice, leaves, debris, etc.

6.The vent must not exit over a public walkway, near soffit vents or crawl space vents or other areas where condensate or vapor could create a nuisance or hazard or cause property or could be detrimental to the operation of regulators, relief valves or other equipment.

7.A horizontal vent must extend one foot beyond the wall.

8.A horizontal vent terminal must not be installed closer than 3 feet (0.91m) from an inside corner of an L-shaped structure.

9.A vertical vent must exhaust outside the building at least 3 feet (0.91m) above the point of the exit and at least 2 feet (0.61 m) above the highest point of the roof within a 10-foot (3.05 m) radius of the termination.

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PV500-44U 06/12

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Contents Installation & Maintenance Manual Table of Contents Troubleshooting Guide Replacement Parts Operating and Safety ControlsTemptrac Electronic Controller Panel Remote Connections Terminal StripProduct Safety Information Safety ConsiderationsBelow scalding temperatures Standard Features and Equipment Series Series Series Checking Equipment Before You Install Water Heater InstallationCodes Electrical RequirementsClearances To Combustible Surfaces Service ClearancesGeneral Piping Guidelines Inlet and Outlet ConnectionsPV500-44U 06/12 PV500-44U 06/12 Optional Condensate Neutralization System GAS Supply and Piping Inlet Pressure NAT. GASConvert Fittings to Equivalent Straight Pipe Multiple Unit Installations GAS Piping Size Chart Single Unit Installation Suggested Pipe SizeNominal Iron Length of Pipe in Straight Feet InchesCombustion and Ventilation AIR Vertical or Horizontal Remote Air Duct Termination Duct Fitting Equivalent Length Duct PipeVenting the Power VT Plus Sani models Venting the Power VT PlusVenting Vent Fitting Equivalent Length Vent Pipe Maximum Category IV Vent Length Equivalent LengthVertical or Horizontal Vent Termination Operating and Safety Controls Temperature and Pressure Relief ValvesCombining Category IV Vents High Water Temperature Limit Control Operating Temperature ControlCathodic Protection Electronic Low Water Cut-Off OptionalSET Temptrac Electronic Controller PanelDown ClockTo View The Setpoint To Change The SetpointTo Change Other Parameters Alarm Cause Results of Alarm Condition Message LED Display Alarm MessagesRecommended Action Remote Connections Terminal StripIncoming 120VAC Sequence of OperationLED Indication Fault Mode Loss of Flame SignalInitial Startup Turn-on main gas shutoff valve PVI Industries customer service for assistance Gas Train Illustration for Models 65 through Gas Train Illustration for Models 40 throughProblem Probable Cause Corrective Action Troubleshooting GuideReplacement Parts Replacement PartsControl Panel Contact factory for more information Burner Assembly Optional components may or may not be shown Contact factory for more information Burner Assembly ComponentsPeriodic Maintenance PV500-44U 06/12 Recommended Maintenance Schedule PV500-44U 06/12

PV500-44U specifications

PVI Industries is a well-established name in the manufacturing of innovative water heating solutions, and one of its standout products is the PV500-44U. This commercial water heater is specifically designed to meet the demands of medium to large-scale facilities, ensuring efficient and reliable hot water delivery.

The PV500-44U is a high-capacity, gas-fired water heater, offering a remarkable output of up to 500,000 BTU per hour. This impressive capacity makes it suitable for a variety of applications, including hospitality, healthcare, and industrial washing. With such power, it provides continuous hot water, which is vital in settings that require consistent hot water availability.

One of the key features of the PV500-44U is its robust construction. The unit is designed with high-quality stainless steel, which provides durability and resistance against corrosion. This is crucial for maintaining long-term reliability, especially in environments where water quality may vary. Additionally, the water heater utilizes a sophisticated insulation system that minimizes heat loss, ensuring that energy consumption remains efficient.

The PV500-44U incorporates advanced technologies aimed at enhancing performance and user control. It features a state-of-the-art digital control system that allows for precise temperature settings and monitoring. This system not only ensures optimal performance but also enhances safety by providing alerts for any operational anomalies.

Another notable characteristic of the PV500-44U is its eco-friendly design. It is engineered to meet the latest environmental regulations, which helps reduce carbon emissions and energy consumption. The unit’s high thermal efficiency contributes to lower operating costs, making it an economical choice for businesses looking to manage their energy expenses effectively.

In terms of maintenance, the PV500-44U offers user-friendly access to components, simplifying routine servicing and repair tasks. This thoughtfully designed structure helps extend the lifespan of the unit and minimize downtime, which is critical for maintaining hot water availability in commercial settings.

Overall, the PVI Industries PV500-44U stands out as a reliable and efficient water heating solution that effectively meets the high demands of commercial applications. Its combination of powerful output, robust construction, advanced technology, and eco-friendly features makes it a premium choice for businesses seeking quality and efficiency in their hot water systems.
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