PVI Industries PV500-44U manual Combining Category IV Vents, Operating and Safety Controls

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10.A vertical termination less than 10 feet (0.91 m) from a parapet wall must be a minimum of 2 feet (0.61 m) higher than the parapet wall.

9.6Combining Category IV Vents

Combined Power VT Plus Category IV gas vent systems must incorporate an Exhausto or Tjernlund variable speed, modulating, mechanical draft inducer capable of maintaining the appropriate negative draft at the end of the common flue, to assure that all water heaters in the combined vent system operate with a negative draft. Do not exceed negative 0.25” W.C. See “Combining Vents with a Draft Inducerillustration below.

WARNING: Do not connect multiple water heaters vents into a single unpowered or fixed speed powered vent. This could cause unsafe operation and the potential for poisonous carbon monoxide to enter occupied areas. Such improper installation can cause property damage, personal injury, exposure to hazardous materials or loss of life.

Conventional Venting

Through the Wall Venting

 

 

 

 

 

 

 

 

Combining Vents with a Draft Inducer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10OPERATING AND SAFETY CONTROLS

WARNING: Turn off all electrical service to the appliance when accessing the limit or other controls located inside the control cabinet. This cabinet contains High Voltage wiring and terminals. If the electrical service is not turned off and these terminals are touched, a dangerous shock causing personal injury or loss of life could occur. Close and fasten the control cabinet cover before restoring electrical service to the appliance.

10.1Temperature and Pressure Relief Valve(s)

A Temperature and Pressure Relief Valve(s) sized in accordance with the ASME Boiler and Pressure Vessel Code is installed in the tank.

WARNING: Secure the relief valve pipe to a suitable floor drain such that very hot water does not openly splash during a significant relief valve discharge. If the relief valve pipe is not routed and secured to a suitable drain, hot water discharge can result in property damage, scalding and personal injury or loss of life.

The drain pipe may not be smaller than the relief valve opening and must be secured to prevent it from lifting out of the drain under discharge pressure.

CAUTION: Do not install a reducing coupling, valve or other restriction in the T&P relief valve(s) discharge line. The discharge line shall allow complete drainage of the valve and line. Relief valves should be manually operated at least once a year.

Thermal Expansion - A relief valve that periodically discharges may result from thermal expansion, if the water heater is installed in a system closed by components, such as a backflow preventer or check valve in the cold water supply. These systems must be provided with means to control expansion. Contact a water heater or plumbing professional to resolve this situation.

CAUTION: Do not plug the relief valve, as this will eliminate the critical water temperature and pressure protection it provides.

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PV500-44U 06/12

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Contents Installation & Maintenance Manual Table of Contents Temptrac Electronic Controller Panel Operating and Safety ControlsTroubleshooting Guide Replacement Parts Remote Connections Terminal StripSafety Considerations Product Safety InformationBelow scalding temperatures Standard Features and Equipment Series Series Series Codes Water Heater InstallationChecking Equipment Before You Install Electrical RequirementsGeneral Piping Guidelines Service ClearancesClearances To Combustible Surfaces Inlet and Outlet ConnectionsPV500-44U 06/12 PV500-44U 06/12 Optional Condensate Neutralization System Inlet Pressure NAT. GAS GAS Supply and PipingConvert Fittings to Equivalent Straight Pipe Nominal Iron Length of Pipe in Straight Feet Single Unit Installation Suggested Pipe SizeMultiple Unit Installations GAS Piping Size Chart InchesCombustion and Ventilation AIR Duct Fitting Equivalent Length Duct Pipe Vertical or Horizontal Remote Air Duct TerminationVenting the Power VT Plus Venting the Power VT Plus Sani modelsVenting Maximum Category IV Vent Length Equivalent Length Vent Fitting Equivalent Length Vent PipeVertical or Horizontal Vent Termination Temperature and Pressure Relief Valves Operating and Safety ControlsCombining Category IV Vents Cathodic Protection Operating Temperature ControlHigh Water Temperature Limit Control Electronic Low Water Cut-Off OptionalDown Temptrac Electronic Controller PanelSET ClockTo Change The Setpoint To View The SetpointTo Change Other Parameters Recommended Action LED Display Alarm MessagesAlarm Cause Results of Alarm Condition Message Remote Connections Terminal StripSequence of Operation Incoming 120VACLoss of Flame Signal LED Indication Fault ModeInitial Startup Turn-on main gas shutoff valve PVI Industries customer service for assistance Gas Train Illustration for Models 40 through Gas Train Illustration for Models 65 throughTroubleshooting Guide Problem Probable Cause Corrective ActionReplacement Parts Replacement PartsControl Panel Contact factory for more information Burner Assembly Optional components may or may not be shown Burner Assembly Components Contact factory for more informationPeriodic Maintenance PV500-44U 06/12 Recommended Maintenance Schedule PV500-44U 06/12

PV500-44U specifications

PVI Industries is a well-established name in the manufacturing of innovative water heating solutions, and one of its standout products is the PV500-44U. This commercial water heater is specifically designed to meet the demands of medium to large-scale facilities, ensuring efficient and reliable hot water delivery.

The PV500-44U is a high-capacity, gas-fired water heater, offering a remarkable output of up to 500,000 BTU per hour. This impressive capacity makes it suitable for a variety of applications, including hospitality, healthcare, and industrial washing. With such power, it provides continuous hot water, which is vital in settings that require consistent hot water availability.

One of the key features of the PV500-44U is its robust construction. The unit is designed with high-quality stainless steel, which provides durability and resistance against corrosion. This is crucial for maintaining long-term reliability, especially in environments where water quality may vary. Additionally, the water heater utilizes a sophisticated insulation system that minimizes heat loss, ensuring that energy consumption remains efficient.

The PV500-44U incorporates advanced technologies aimed at enhancing performance and user control. It features a state-of-the-art digital control system that allows for precise temperature settings and monitoring. This system not only ensures optimal performance but also enhances safety by providing alerts for any operational anomalies.

Another notable characteristic of the PV500-44U is its eco-friendly design. It is engineered to meet the latest environmental regulations, which helps reduce carbon emissions and energy consumption. The unit’s high thermal efficiency contributes to lower operating costs, making it an economical choice for businesses looking to manage their energy expenses effectively.

In terms of maintenance, the PV500-44U offers user-friendly access to components, simplifying routine servicing and repair tasks. This thoughtfully designed structure helps extend the lifespan of the unit and minimize downtime, which is critical for maintaining hot water availability in commercial settings.

Overall, the PVI Industries PV500-44U stands out as a reliable and efficient water heating solution that effectively meets the high demands of commercial applications. Its combination of powerful output, robust construction, advanced technology, and eco-friendly features makes it a premium choice for businesses seeking quality and efficiency in their hot water systems.