PVI Industries PV500-44U manual PVI Industries customer service for assistance

Page 31

19.When the blower motor starts, the flame control will check for a positive air flow. If the air switch or blocked filter switch (if equipped) is not made the blower will stay on for a period of time then lockout. To adjust the air- proving switch, turn the adjustment screw counter-clockwise until the air proving light comes on, then turn the screw one turn counter-clockwise. The blocked filter switch (if equipped) should only be adjusted when the filter is new. This switch should be turned clockwise until switch makes and then two additional turns. If the gas valves open and close intermittently during normal operation, adjust pressure switches to increase the operational threshold until this condition ceases. This procedure should be followed with every burner.

20.After the pre-purge, the flame control energizes the HSI for the heat up period, approximately 30 seconds. At the end of that period the gas valve is opened for approximately 4 seconds. After the burner has lit and the primary safety control senses a flame, the burner will remain on until the call for heat is satisfied or operation is interrupted by a safety device.

21.If the burner fails to light, the flame control will lockout. When this happens press the reset button on the front of the control to recycle burner and check for improper combustion or week flame signal as a possible cause.

22.Once the main burner flame is established the firing rate will be controlled by the TempTrac control. Refer to TempTrac manual PV500-41.

Burner Combustion Adjustment

Burner combustion should only be adjusted using a combustion analyzer. Do not attempt to adjust burner by sound or sight. With the burner firing, insert the combustion analyzer probe in the flue vent approximately two feet from the appliance. See Gas Train Illustration below for details.

With the burner firing and adjusted to low fire, adjust the regulator screw clockwise to increase gas flow or counter clockwise to decrease flow. The desired CO2 in the combustion products should be between 8.0 and 9.0% for natural gas, 9.5% to 10.5% for LP gas. Do not attempt to adjust combustion based on manifold pressure alone. Manifold pressure should only be used as a reference point.

a.Once the desired combustion is achieved at low fire, raise the burner firing rate to high fire. Adjust the valve orifice clockwise to reduce the flow of gas and counter-clockwise to increase the flow of gas in order to maintain the desired CO2 in the combustion products between 8.0 and 9.0% for natural gas, 9.5% to 10.5% for LP gas.

b.When high fire combustion has been reached and combustion is within the proper range, return to low fire to confirm settings again.

c.CAUTION: If at any point of the modulation range, carbon monoxide is in excess of 300ppm, contact

PVI Industries customer service for assistance.

23.Enable or reconnect any BMS/BAS control interface removed prior to the setup and adjustment of each water heater.

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PV500-44U 06/12

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Contents Installation & Maintenance Manual Table of Contents Remote Connections Terminal Strip Operating and Safety ControlsTroubleshooting Guide Replacement Parts Temptrac Electronic Controller PanelProduct Safety Information Safety ConsiderationsBelow scalding temperatures Standard Features and Equipment Series Series Series Electrical Requirements Water Heater InstallationChecking Equipment Before You Install CodesInlet and Outlet Connections Service ClearancesClearances To Combustible Surfaces General Piping GuidelinesPV500-44U 06/12 PV500-44U 06/12 Optional Condensate Neutralization System Inlet Pressure NAT. GAS GAS Supply and PipingConvert Fittings to Equivalent Straight Pipe Inches Single Unit Installation Suggested Pipe SizeMultiple Unit Installations GAS Piping Size Chart Nominal Iron Length of Pipe in Straight FeetCombustion and Ventilation AIR Vertical or Horizontal Remote Air Duct Termination Duct Fitting Equivalent Length Duct PipeVenting the Power VT Plus Venting the Power VT Plus Sani modelsVenting Vent Fitting Equivalent Length Vent Pipe Maximum Category IV Vent Length Equivalent LengthVertical or Horizontal Vent Termination Temperature and Pressure Relief Valves Operating and Safety ControlsCombining Category IV Vents Electronic Low Water Cut-Off Optional Operating Temperature ControlHigh Water Temperature Limit Control Cathodic ProtectionClock Temptrac Electronic Controller PanelSET DownTo Change The Setpoint To View The SetpointTo Change Other Parameters Remote Connections Terminal Strip LED Display Alarm MessagesAlarm Cause Results of Alarm Condition Message Recommended ActionIncoming 120VAC Sequence of OperationLED Indication Fault Mode Loss of Flame SignalInitial Startup Turn-on main gas shutoff valve PVI Industries customer service for assistance Gas Train Illustration for Models 65 through Gas Train Illustration for Models 40 throughProblem Probable Cause Corrective Action Troubleshooting GuideReplacement Parts Replacement PartsControl Panel Contact factory for more information Burner Assembly Optional components may or may not be shown Contact factory for more information Burner Assembly ComponentsPeriodic Maintenance PV500-44U 06/12 Recommended Maintenance Schedule PV500-44U 06/12

PV500-44U specifications

PVI Industries is a well-established name in the manufacturing of innovative water heating solutions, and one of its standout products is the PV500-44U. This commercial water heater is specifically designed to meet the demands of medium to large-scale facilities, ensuring efficient and reliable hot water delivery.

The PV500-44U is a high-capacity, gas-fired water heater, offering a remarkable output of up to 500,000 BTU per hour. This impressive capacity makes it suitable for a variety of applications, including hospitality, healthcare, and industrial washing. With such power, it provides continuous hot water, which is vital in settings that require consistent hot water availability.

One of the key features of the PV500-44U is its robust construction. The unit is designed with high-quality stainless steel, which provides durability and resistance against corrosion. This is crucial for maintaining long-term reliability, especially in environments where water quality may vary. Additionally, the water heater utilizes a sophisticated insulation system that minimizes heat loss, ensuring that energy consumption remains efficient.

The PV500-44U incorporates advanced technologies aimed at enhancing performance and user control. It features a state-of-the-art digital control system that allows for precise temperature settings and monitoring. This system not only ensures optimal performance but also enhances safety by providing alerts for any operational anomalies.

Another notable characteristic of the PV500-44U is its eco-friendly design. It is engineered to meet the latest environmental regulations, which helps reduce carbon emissions and energy consumption. The unit’s high thermal efficiency contributes to lower operating costs, making it an economical choice for businesses looking to manage their energy expenses effectively.

In terms of maintenance, the PV500-44U offers user-friendly access to components, simplifying routine servicing and repair tasks. This thoughtfully designed structure helps extend the lifespan of the unit and minimize downtime, which is critical for maintaining hot water availability in commercial settings.

Overall, the PVI Industries PV500-44U stands out as a reliable and efficient water heating solution that effectively meets the high demands of commercial applications. Its combination of powerful output, robust construction, advanced technology, and eco-friendly features makes it a premium choice for businesses seeking quality and efficiency in their hot water systems.
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