PVI Industries 150, 180 manual Initial Startup

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14 INITIAL STARTUP

14.1Initial Startup Requirements

Installation should be complete prior to performing initial startup; and the startup must be complete prior to placing the water heater into service. Starting the water heater without proper piping, combustion air, venting or electrical systems can be dangerous and may void the product warranty. The following startup instructions should be followed precisely in order to achieve safe and efficient operation to assure trouble-free service life.

WARNING: Proper startup must be made by a qualified installer or service agency, who must read and follow the supplied instructions and appliance markings. Failure to complete proper startup before use, tampering with controls or not following all instructions and markings may damage this equipment, void the warranty and may result in property damage, personal injury or death.

A Start-up Form is included with each product and must be completed by the qualified installer or service agency conducting the startup and must be returned to the manufacture to register the warranty. Copies are available at www.pvi.com.

WARNING: Turn off all power to the water heater when servicing or accessing the blower drive. The blower drive still has power when appliance switch is off. Failure to turn off all power to the water heater can cause personal injury, property damage or loss of life.

14.2Tools and Instrumentation Required

Stack Temperature Gauge

Stack Draft Gauge

Electronic Combustion Analyzer

Manometer for checking gas pressure (2 minimum)

AC/DC Multi-meter (with 20,000 OHM/Volt rating)

Amp Meter

Normal Hand Tools

14.3Resources

Product Installation & Maintenance Manuals

Start-up Report with instructions

Local, State, & Federal Codes

Toll Free 24-Hour Technical Support: 1-800-433-5654

14.4On Site Considerations

Electrical Supply in accordance with Nameplate Rating

Uncontaminated Combustion Air

Adequate Fuel Supply

Treated Water Supply (Water heaters)

Consistent Draft

14.5Startup Procedure

1 Carefully study the burner start-up information included in this manual.

2 Fill system tank with water. Some water appliances may be equipped with an optional air vent. If venting through the safety valve when filling the appliance, insure gags or fixtures are removed from the safety valve prior to start-up. Open the safety valve to allow air in the tank to escape.

3 Be sure all connections into the tank are tight, as leaks at tank fittings will damage the insulation.

4 CAUTION: Conduct the following gas train leakage test before start-up, at annual intervals and prior to investigating the cause of any reported occurrences of delayed ignition.

a.Using an appropriate bubble detection solution, thoroughly coat all gas train pipe connections. If any bubbles are detected, the leaking connection must be tightened, recoated, and rechecked to assure stoppage of the leak.

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PV500-46U 06/12

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Contents Installation & Maintenance Manual Table of Contents Troubleshooting Guide Replacement Parts Operating and Safety ControlsTemptrac Electronic Controller Panel Remote Connections Terminal StripProduct Safety Information Safety ConsiderationsBelow scalding temperatures Standard Features and Equipment Series Series Checking Equipment Before You Install Water Heater InstallationCodes Electrical RequirementsClearances To Combustible Surfaces Service ClearancesGeneral Piping Guidelines Inlet and Outlet ConnectionsPV500-46U 06/12 PV500-46U 06/12 Optional Condensate Neutralization System GAS Supply and Piping Single Unit Installation Suggested Pipe SizeInlet Pressure NAT. GAS Convert Fittings to Equivalent Straight PipeNominal Iron Length of Pipe in Straight Feet Multiple Unit Installations GAS Piping Size ChartInches Appliance Isolation during Gas Supply Piping Pressure TestEquipment Located In Confined Spaces Combustion and Ventilation AIR∙ All Air From Outdoors ∙ All Air From Inside The BuildingVertical or Horizontal Remote Air Duct Termination Duct Fitting Equivalent Length Duct PipeVenting the Power VT Plus Venting the Power VT Plus Sani modelsVenting Maximum Category IV Vent Length Equivalent LengthVent Fitting Equivalent Length Vent Pipe Combining Category IV Vents Vertical or Horizontal Vent TerminationTemperature and Pressure Relief Valves Operating and Safety ControlsElectronic Low Water Cut-Off Optional High Water Temperature Limit ControlCathodic Protection SET Temptrac Electronic Controller PanelDown ClockTo Change Other Parameters To View The SetpointTo Change The Setpoint Recommended Action LED Display Alarm MessagesAlarm Cause Results of Alarm Condition Message Remote Connections Terminal Strip Incoming 120VAC Loss of Flame SignalSequence of Operation OFF LED Indication Fault ModeInitial Startup Turn-on main gas shutoff valve PV500-46U 06/12 Alternate Gas Train Illustration Gas Train IllustrationProblem Probable Cause Corrective Action Troubleshooting GuideReplacement Parts Replacement PartsControl Panel Contact factory for more information Burner Assembly Optional components may or may not be shown SUPPORT, GAS Train FB14 Pvif Burner Assembly ComponentsContact factory for more information Burner GAS Train ComponentsPeriodic Maintenance PV500-46U 06/12 Recommended Maintenance Schedule PV500-46U 06/12 PV500-46U 06/12

150, 180 specifications

PVI Industries has established itself as a prominent manufacturer in the water heating industry, particularly known for its range of commercial water heaters. Among their well-regarded products is the PVI Industries 150,180, a robust unit engineered to meet the demanding needs of various commercial applications.

The PVI Industries 150,180 is designed to deliver high-efficiency performance, catering primarily to large-scale operations such as hotels, hospitals, and other facilities that require a constant supply of hot water. The unit boasts impressive heating capacity, enabling it to serve multiple points of use simultaneously. With a focus on reliability and durability, the construction of the 150,180 incorporates high-quality materials that ensure longevity even in the most challenging environments.

One of the standout features of the PVI 150,180 is its advanced heating technology. The unit utilizes a state-of-the-art gas-fired burner system, which not only ensures rapid heating but also maximizes energy efficiency. This attention to energy performance is crucial for businesses aiming to reduce operational costs and minimize their environmental impact. Furthermore, the unit supports a range of fuel types, including natural gas and propane, providing flexibility for different regional needs and preferences.

From a technological standpoint, the PVI Industries 150,180 includes an intuitive control system that allows users to monitor and adjust settings easily. This sophisticated interface provides real-time data on water temperature, operational status, and maintenance alerts, significantly enhancing user experience and system management.

Safety features are paramount in PVI’s design philosophy. The 150,180 comes equipped with multiple safety mechanisms, including a high-temperature limit switch and a pressure relief valve, ensuring safe operation and compliance with strict industry regulations.

In terms of installation, the PVI Industries 150,180 is engineered with versatility in mind. It can be installed in various configurations, making it adaptable to the spatial constraints of any facility. Maintenance is straightforward, with accessible components designed to reduce downtime and service costs.

Overall, the PVI Industries 150,180 represents a leading choice for commercial water heating solutions, characterized by its efficiency, reliability, and advanced technology, meeting the diverse needs of modern businesses while upholding the highest standards of safety and performance.