PVI Industries 150, 180 manual Troubleshooting Guide, Problem Probable Cause Corrective Action

Page 33

15 TROUBLESHOOTING GUIDE

Problem

Probable Cause

Corrective Action

 

Power Supply

Check fuse and/or circuit breaker. Check voltage at

 

120/24V step-down transformer.

 

 

 

On-Off Switch

Check if On-Off switch is lighted

 

Temperature Control

Check that the operating temperature control is set

 

higher than the temperature of the water heater.

 

 

 

Flame Safeguard Control

Check for bad ground or bad control. Replace if

 

necessary.

 

 

 

Remote enable/disable open

Enable water heater or place jumper between

 

terminals R1-R2.

 

 

 

 

Check if fan connection terminals on flame control

 

 

is closed

Starting or Pre-purge

Combustion Air blower

Check for 24V at field access terminal C2. Remote

Failure

 

interlock may be open.

 

 

Fan VFD may be defective. Verify proper voltage.

 

 

Check switch contacts are closed.

 

 

Check for 24V at the N.O. side of air switch

 

Air-proving Switch

Check for 24V at the common side of air switch

 

 

Check for proper blower pressure setting – adjust if

 

 

required. Air switch may be defective.

 

Blocked Filter Switch

Check for 24V at the N.C. side of the blocked filter

 

switch. Replace filter or switch as required.

 

 

 

Flame Control Pressure Switch

Check for 24V at the pressure switch terminal.

 

Loose Wire Connections

Check connections to all components

 

Power Supply

Check fuse and/or circuit breaker. Check voltage at

 

120/24V step-down transformer.

 

 

 

Flame Safeguard Control

Check for bad ground or bad control. Replace if

 

necessary.

 

 

 

 

Check amp draw during heat-up. Replace if amps

 

Hot Surface Igniter

greater than 3.1A. Check for overheating condition

 

 

due to damaged refractory around igniter.

Flame Failure

Air-proving Switch

Check if switch is bouncing. Adjust or replace.

 

 

Gas Pressure

Check for proper inlet static and dynamic gas

 

 

pressure.

 

 

 

Combustion

Inadequate flame signal may result from improper

 

combustion. Adjust to proper CO2 levels at low fire.

 

 

 

Grounding

Check for proper ground from flame control to

 

burner housing.

 

 

 

Safety Limits

Check all safety limits for fault condition and correct

 

as required.

 

 

33

PV500-46U 06/12

Page 32 Page 34
Image 33
Page 32 Page 34
Contents Installation & Maintenance Manual Table of Contents Troubleshooting Guide Replacement Parts Operating and Safety ControlsTemptrac Electronic Controller Panel Remote Connections Terminal StripProduct Safety Information Safety ConsiderationsBelow scalding temperatures Standard Features and Equipment Series Series Checking Equipment Before You Install Water Heater InstallationCodes Electrical RequirementsClearances To Combustible Surfaces Service ClearancesGeneral Piping Guidelines Inlet and Outlet ConnectionsPV500-46U 06/12 PV500-46U 06/12 Optional Condensate Neutralization System GAS Supply and Piping Single Unit Installation Suggested Pipe SizeInlet Pressure NAT. GAS Convert Fittings to Equivalent Straight PipeNominal Iron Length of Pipe in Straight Feet Multiple Unit Installations GAS Piping Size ChartInches Appliance Isolation during Gas Supply Piping Pressure TestEquipment Located In Confined Spaces Combustion and Ventilation AIR∙ All Air From Outdoors ∙ All Air From Inside The BuildingVertical or Horizontal Remote Air Duct Termination Duct Fitting Equivalent Length Duct PipeVenting the Power VT Plus Venting the Power VT Plus Sani modelsVenting Maximum Category IV Vent Length Equivalent LengthVent Fitting Equivalent Length Vent Pipe Combining Category IV Vents Vertical or Horizontal Vent TerminationTemperature and Pressure Relief Valves Operating and Safety ControlsHigh Water Temperature Limit Control Cathodic ProtectionElectronic Low Water Cut-Off Optional SET Temptrac Electronic Controller PanelDown ClockTo View The Setpoint To Change The SetpointTo Change Other Parameters LED Display Alarm Messages Alarm Cause Results of Alarm Condition MessageRecommended Action Remote Connections Terminal Strip Loss of Flame Signal Sequence of OperationIncoming 120VAC OFF LED Indication Fault ModeInitial Startup Turn-on main gas shutoff valve PV500-46U 06/12 Alternate Gas Train Illustration Gas Train IllustrationProblem Probable Cause Corrective Action Troubleshooting GuideReplacement Parts Replacement PartsControl Panel Contact factory for more information Burner Assembly Optional components may or may not be shown SUPPORT, GAS Train FB14 Pvif Burner Assembly ComponentsContact factory for more information Burner GAS Train ComponentsPeriodic Maintenance PV500-46U 06/12 Recommended Maintenance Schedule PV500-46U 06/12 PV500-46U 06/12

150, 180 specifications

PVI Industries has established itself as a prominent manufacturer in the water heating industry, particularly known for its range of commercial water heaters. Among their well-regarded products is the PVI Industries 150,180, a robust unit engineered to meet the demanding needs of various commercial applications.

The PVI Industries 150,180 is designed to deliver high-efficiency performance, catering primarily to large-scale operations such as hotels, hospitals, and other facilities that require a constant supply of hot water. The unit boasts impressive heating capacity, enabling it to serve multiple points of use simultaneously. With a focus on reliability and durability, the construction of the 150,180 incorporates high-quality materials that ensure longevity even in the most challenging environments.

One of the standout features of the PVI 150,180 is its advanced heating technology. The unit utilizes a state-of-the-art gas-fired burner system, which not only ensures rapid heating but also maximizes energy efficiency. This attention to energy performance is crucial for businesses aiming to reduce operational costs and minimize their environmental impact. Furthermore, the unit supports a range of fuel types, including natural gas and propane, providing flexibility for different regional needs and preferences.

From a technological standpoint, the PVI Industries 150,180 includes an intuitive control system that allows users to monitor and adjust settings easily. This sophisticated interface provides real-time data on water temperature, operational status, and maintenance alerts, significantly enhancing user experience and system management.

Safety features are paramount in PVI’s design philosophy. The 150,180 comes equipped with multiple safety mechanisms, including a high-temperature limit switch and a pressure relief valve, ensuring safe operation and compliance with strict industry regulations.

In terms of installation, the PVI Industries 150,180 is engineered with versatility in mind. It can be installed in various configurations, making it adaptable to the spatial constraints of any facility. Maintenance is straightforward, with accessible components designed to reduce downtime and service costs.

Overall, the PVI Industries 150,180 represents a leading choice for commercial water heating solutions, characterized by its efficiency, reliability, and advanced technology, meeting the diverse needs of modern businesses while upholding the highest standards of safety and performance.
Top Page Image Contents