PVI Industries 180, 150 manual Periodic Maintenance

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17PERIODIC MAINTENANCE

Listed below are items that must be checked to ensure safe reliable operations. Maintenance must be performed by a qualified service or maintenance provider. To ensure proper maintenance, the following instructions should be posted near the appliance and maintained in legible condition. Verify proper operation after servicing.

WARNING: When servicing the controls, use exact, Factory authorized, replacement parts and label all wires prior to disconnection. Verify proper operation after servicing. Incorrect parts substitution and wiring errors can cause damage, improper operation, fire, carbon monoxide and other unexpected and unsafe conditions that could result in fire, injury or death.

1.Examine the appliance and venting system at least once a year. Check more often in first year to determine inspection interval.

a.Check all joints and pipe connections for tightness, corrosion or deterioration.

b.Check the electronic-ignition system for quick ignition and a proper flame signal.

c.Check all safety controls including thermostats for proper operation.

d.Check safety shut-off valves for operation and tightness.

e.Have the entire system, including, but not limited to, the burner, heat exchanger and venting system, periodically inspected by a qualified service agency.

2.Exposure to Dusty or Dirty Combustion Air: An appliance installed in a dust or dirt contaminated atmosphere will require replacement of the filter on a 3 to 6 month schedule or more often, based on severity of contamination. Contaminants can be drawn in with the combustion air. Inadequate combustion air or non-combustible particulate matter such as dust, dirt, dryer lint, concrete dust, dry wall dust or the like can block burner ports and cause unsafe operation and a non-warrantable failure. Do not remove filter without a suitable replacement. To inspect and clean the burner, a qualified serviceman or installer should use the procedures described in item 5 & 6 below.

3.Any sign of soot on the heat exchanger or in the flue indicates the need for a combustion inspection. Properly installed and adjusted units seldom need heat exchanger cleaning. If soot has formed, the most common causes are restricted combustion air or excessive gas. A blocked heat exchanger can cause unsafe operation and will reduce efficiency. To inspect and clean the heat exchanger, a qualified service agent or installer should use the procedures described in item 5 & 6 below.

4.All gaskets on disassembled components must be replaced on reassembly with exact, Factory Authorized, replacement parts only. Gasket kits are available from your PVI Industries® Representative or by contacting PVI Industries®, LLC.

5.Burner and/or Heat Exchanger Inspection and Cleaning Procedure:

a.Turn off main power to unit.

b.Turn off gas supply.

c.Write notes and/or take pictures during this process to aid in correct reassembly.

d.Remove the hot surface igniter, (HSI) from the burner. Be very careful not to bump the igniter element due to the fragility of the igniter.

e.Remove the nuts that secure the burner top plate to the burner flange and lift the burner top plate up until it is completely extracted from the burner.

f.Inspect top plate refractory for damage. The refractory should provide a tight seal against the top edge of the burner deck. The silicone foam gasket located on the top plate flange should also be checked for damage or excessive compression set.

g.With the burner top plate removed, inspect the deck surface of the burner for lent or other blockage carried in the fuel air stream. If blockage has accumulated, use brush to loosen debris and use a vacuum to remove from the burner cavities. Do not brush or scrub the metal fiber burner surface as this can cause permanent damage to the burner material.

h.Replace any damaged components and reassemble in reverse order. (4-5 ft/lbs).

i.Cycle unit and test to verify all safety and operating controls are properly functioning and the burner top plate flange is free of leaks.

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PV500-46U 06/12

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Contents Installation & Maintenance Manual Table of Contents Operating and Safety Controls Troubleshooting Guide Replacement PartsTemptrac Electronic Controller Panel Remote Connections Terminal StripSafety Considerations Product Safety InformationBelow scalding temperatures Standard Features and Equipment Series Series Water Heater Installation Checking Equipment Before You InstallCodes Electrical RequirementsService Clearances Clearances To Combustible SurfacesGeneral Piping Guidelines Inlet and Outlet ConnectionsPV500-46U 06/12 PV500-46U 06/12 Optional Condensate Neutralization System Single Unit Installation Suggested Pipe Size GAS Supply and PipingInlet Pressure NAT. GAS Convert Fittings to Equivalent Straight PipeMultiple Unit Installations GAS Piping Size Chart Nominal Iron Length of Pipe in Straight FeetInches Appliance Isolation during Gas Supply Piping Pressure TestCombustion and Ventilation AIR Equipment Located In Confined Spaces∙ All Air From Outdoors ∙ All Air From Inside The BuildingDuct Fitting Equivalent Length Duct Pipe Vertical or Horizontal Remote Air Duct TerminationVenting the Power VT Plus Sani models Venting the Power VT PlusVenting Maximum Category IV Vent Length Equivalent LengthVent Fitting Equivalent Length Vent Pipe Vertical or Horizontal Vent Termination Combining Category IV VentsOperating and Safety Controls Temperature and Pressure Relief ValvesCathodic Protection High Water Temperature Limit ControlElectronic Low Water Cut-Off Optional Temptrac Electronic Controller Panel SETDown ClockTo Change The Setpoint To View The SetpointTo Change Other Parameters Alarm Cause Results of Alarm Condition Message LED Display Alarm MessagesRecommended Action Remote Connections Terminal Strip Sequence of Operation Loss of Flame SignalIncoming 120VAC LED Indication Fault Mode OFFInitial Startup Turn-on main gas shutoff valve PV500-46U 06/12 Gas Train Illustration Alternate Gas Train IllustrationTroubleshooting Guide Problem Probable Cause Corrective ActionReplacement Parts Replacement PartsControl Panel Contact factory for more information Burner Assembly Optional components may or may not be shown Burner Assembly Components SUPPORT, GAS Train FB14 PvifBurner GAS Train Components Contact factory for more informationPeriodic Maintenance PV500-46U 06/12 Recommended Maintenance Schedule PV500-46U 06/12 PV500-46U 06/12

150, 180 specifications

PVI Industries has established itself as a prominent manufacturer in the water heating industry, particularly known for its range of commercial water heaters. Among their well-regarded products is the PVI Industries 150,180, a robust unit engineered to meet the demanding needs of various commercial applications.

The PVI Industries 150,180 is designed to deliver high-efficiency performance, catering primarily to large-scale operations such as hotels, hospitals, and other facilities that require a constant supply of hot water. The unit boasts impressive heating capacity, enabling it to serve multiple points of use simultaneously. With a focus on reliability and durability, the construction of the 150,180 incorporates high-quality materials that ensure longevity even in the most challenging environments.

One of the standout features of the PVI 150,180 is its advanced heating technology. The unit utilizes a state-of-the-art gas-fired burner system, which not only ensures rapid heating but also maximizes energy efficiency. This attention to energy performance is crucial for businesses aiming to reduce operational costs and minimize their environmental impact. Furthermore, the unit supports a range of fuel types, including natural gas and propane, providing flexibility for different regional needs and preferences.

From a technological standpoint, the PVI Industries 150,180 includes an intuitive control system that allows users to monitor and adjust settings easily. This sophisticated interface provides real-time data on water temperature, operational status, and maintenance alerts, significantly enhancing user experience and system management.

Safety features are paramount in PVI’s design philosophy. The 150,180 comes equipped with multiple safety mechanisms, including a high-temperature limit switch and a pressure relief valve, ensuring safe operation and compliance with strict industry regulations.

In terms of installation, the PVI Industries 150,180 is engineered with versatility in mind. It can be installed in various configurations, making it adaptable to the spatial constraints of any facility. Maintenance is straightforward, with accessible components designed to reduce downtime and service costs.

Overall, the PVI Industries 150,180 represents a leading choice for commercial water heating solutions, characterized by its efficiency, reliability, and advanced technology, meeting the diverse needs of modern businesses while upholding the highest standards of safety and performance.
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