Johnson Controls GGLS*MP Air Supply Openings and Ducts, Ventilated Combustion Air, Free Area

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356485-UIM-G-1211

 

 

 

 

 

Table 9: Free Area

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum Free Area Required for Each Opening

When a Category I furnace is removed or replaced, the original

 

BTUH Input

Horizontal Duct

Vertical Duct or

Round Duct

 

Rating

Opening to Outside

venting system may no longer be correctly sized to properly vent

 

(2,000 BTUH)

(4,000 BTUH)

the attached appliances.

 

 

(4,000 BTUH)

 

 

 

 

An improperly sized vent system can cause CARBON MONOXIDE

40,000

20 in2 (129 cm2)

10 in2 (64 cm2)

4” (10 cm)

to spill into the living space causing personal injury, and or death.

 

 

 

 

 

60,000

30 in2 (193 cm2)

15 in2 (97 cm2)

5” (13 cm)

 

 

 

 

Table 8: Unconfined Space Minimum Area

 

80,000

 

40 in2 (258 cm2)

20 in2 (129 cm2)

 

5” (13 cm)

BTUH Input Rating

 

Minimum Free Area

 

100,000

 

50 in2 (322 cm2)

25 in2 (161 cm2)

 

6” (15 cm)

Required for Each Opening

 

120,000

 

60 in2 (387 cm2)

30 in2 (193 cm2)

 

7” (18 cm)

 

 

 

 

 

40,000

 

 

40 in2 (258 cm2)

 

130,000

 

65 in2 (419 cm2)

33 in2 (213 cm2)

 

7” (18 cm)

60,000

 

 

60 in2 (387 cm2)

 

EXAMPLE: Determining Free Area.

 

 

 

80,000

 

 

80 in2 (516 cm2)

 

Appliance

1 Appliance

2 Total Input

 

100,000

 

 

100 in2 (645 cm2)

 

100,000

+ 30,000 = (130,000 ÷ 4,000) = 32.5 Sq. In. Vertical

120,000

 

 

120 in2 (742 cm2)

 

Appliance

1 Appliance

2 Total Input

 

 

 

 

100,000

+ 30,000 = (130,000 ÷ 2,000) = 65 Sq. In. Horizontal

130,000

 

 

130 in2 (838 cm2)

 

 

 

 

 

 

 

 

 

Gas

 

 

Gas

 

 

Gas

 

 

 

 

Vent

 

 

 

 

 

 

Gable

 

Gable

 

Vent

 

 

Vent

 

 

 

 

 

 

 

Vent

 

 

Vent

 

 

 

 

 

 

 

 

Ventilated

 

 

Ventilated

 

 

 

 

 

 

 

Attic

 

 

 

 

 

 

 

 

Optional

 

 

Attic

 

 

 

 

 

 

Top Above

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inlet (a)

 

 

Top Above

 

 

 

 

 

 

Insulation

 

 

 

 

 

 

 

 

 

 

 

Insulation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Soffit

Outlet

 

 

 

 

 

 

 

 

 

Vent

Air (a)

 

Soffit

 

 

 

Outlet

 

 

Outlet

 

 

 

Vent

 

 

 

Air (b)

 

 

Air (a)

 

 

 

 

 

 

 

 

 

 

Gas

Furnace

 

 

 

 

 

 

 

 

 

Water

 

Gas

Furnace

 

 

Gas

Furnace

 

 

Heater

 

 

 

 

 

 

Water

 

 

 

 

 

 

 

Water

 

 

 

 

 

 

 

 

 

Inlet

Heater

 

 

 

 

 

Inlet

Inlet

Heater

Inlet

 

Ventilated

Air (b)

 

 

 

 

Air (a)

Air (b)

 

 

Air (a)

 

Crawl Space

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 24: Outside and Ambient Combustion Air

Air Supply Openings and Ducts

1.An opening may be used in lieu of a duct to provide the outside air supply to an appliance unless otherwise permitted by the authority having jurisdiction. The opening shall be located within 12” (30.5 cm) horizontally from, the burner level of the appliance. Refer to “COMBUSTION AIR SOURCE FROM OUTDOORS and VENT AND SUPPLY AIR SAFETY CHECK” in these instructions for additional information and safety check procedure.

2.The duct shall be either metal, or a material meeting the class 1 requirements of CAN4-S110 Standard for Air Ducts.

3.The duct shall be least the same cross-sectional area as the free area of the air supply inlet opening to which it connects.

4.The duct shall terminate within 12 in (30.5 cm) above, and within 24 in (61 cm) horizontally from, the burner level of the appliance having the largest input.

5.A square or rectangular shaped duct shall only be used when the required free area of the supply opening is 9 in2 (58.06 cm2) or larger. When a square or rectangular duct is used, its small dimen- sion shall not be less than 3 in (7.6 cm).

6.An air inlet supply from outdoors shall be equipped with a means to prevent the direct entry of rain and wind. Such means shall not reduce the required free area of the air supply opening.

7.An air supply inlet opening from the outdoors shall be located not less than 12” (30.5 cm) above the outside grade level.

Combustion Air Source from Outdoors

1.Two permanent openings, one within 12 in (30.5 mm) of the top and one within 12 in (30.5 mm) of bottom of the confined space, Two permanent openings, shall communicate directly or by means of ducts with the outdoors, crawl spaces or attic spaces.

2.One permanent openings, commencing within 12 in (30.5 mm) of the top of the enclosure shall be permitted where the equipment has clearances of at least 1 in (2.54 cm) from the sides and back and 6 in (15.24 cm) from the front of the appliance. The opening shall communicate directly with the outdoors and shall have a min- imum free area of:

a.1 square in per 3000 Btu per hour (6.45 cm3 per 0.879 kW) of the total input rating of all equipment located in the enclosure.

b.Not less than the sum of all vent connectors in the confined space.

3.The duct shall be least the same cross-sectional area as the free area of the air supply inlet opening to which it connects.

4.The blocking effects of louvers, grilles and screens must be given consideration in calculating free area. If the free area of a specific louver or grille is not known. Refer to Table 7 to estimate free area.

Ventilated Combustion Air

The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in “AIR SOURCE FROM OUTDOORS” in this instruction or in Section 5.3, Air for Combustion and Ventilation of the National Fuel Gas Code, ANSI Z223.1 (latest edition). This type installation requires two properly sized pipes. One brings combustion air from a properly ventilated attic space or crawl space and a second pipe that extends from the furnace vent connection (top right of unit) to the exterior of the building.

Vent and Supply (Outside) Air Safety Check Procedure

For Category I furnaces, vent installations shall be in accordance with Parts 7 and 11 of the National Fuel Gas Code, ANSI Z223.1/NFPA 54, and or Section 7 and Appendix B of the CSA B149.1, Natural Gas and Propane Installation Codes, the local building codes, furnace and vent manufacture's instructions.

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Johnson Controls Unitary Products

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Contents List of Figures Section I SafetyList of Sections List of TablesSpecific Safety Rules and Precautions Safety RequirementsAnce to a 50 HZ Power Supply or a Voltage Above 130 Volts Combustion AIR Quality List of Contaminants Codes and StandardsInspection Furnace Location and ClearancesDirectly BELOW. Keep Clear of ALL OBSTRUC- Tions Section II Ductwork Floor Base and Ductwork Installation DownflowCoil Installation Ductwork General InformationCoil Flange Installation COIL/FURNACE Assembly MC/FC/PC Series CoilsFurnace Assembly MC & FC Series Coils Furnace Assembly PC Series CoilsBottom Return and Attic Installations Coil / Furnace Assembly HC Series CoilsDownflow Duct Connectors Attic InstallationSuspended Furnace / Crawl Space Installation Typical Suspended Furnace / Crawl Space InstallationSection III Filters Filter InstallationAttempt to install filters inside the furnace Btuh kWSection IV GAS Piping GAS SafetyGAS Piping Installation Side ReturnHigh Altitude GAS Orifice Conversion High Altitude Pressure Switch ConversionGAS Orifice Conversion for Propane LP Manifold Pressures in wcLOW Voltage Control Wiring Connections Section V Electrical PowerElectrical Power Connections Supply Voltage ConnectionsID Models ThermostatSingle Stage PSC AIR Furnace Conditioner Single Stage PSC Furnace OD ModelsSingle Stage Heat Pump Section VI Twinning and Staging Section VII Vent System StagingVent Connections Venting Into AN Existing Chimney Category 1 450 F. MAX. Vent TempVenting FAN-ASSISTED Combustion SystemVentilated Combustion Air Vent and Supply Outside Air Safety Check ProcedureAir Supply Openings and Ducts Free AreaSection Viii START-UP Adjustments NOx Screen Removal Lo-NOx Models OnlyGAS Piping Leak Check Ignition System SequenceCalculating the Furnace Input Natural GAS Revolution Cu Ft Seconds ForRevolution Read the manifold gas pressure Adjustment of Manifold GAS Pressure & Input RateRead the inlet gas pressure Nominal Manifold PressureAdjustment of Temperature Rise Adjustment of FAN Control SettingsManifold Pressure U Tube Connection Bottom Airflow Data Scfm 1086 971 843 521 060A10 Medium High 1249 1207 757 733 694 659 575 444 399707 684 641 604 495 397 282 High 1371 1323 1251 1098 1018 921 669 503Section IX Safety Controls Furnace Control Diagnostics Section X Replacement Parts List Diagnostic Fault Code Storage and RetrievalSection XI Wiring Diagram Wiring DiagramJohnson Controls Unitary Products York Drive Norman, OK

TG8S*MP, GG8S*MP, TGLS*MP, GGLS*MP specifications

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