Johnson Controls GGLS*MP, TGLS*MP Specific Safety Rules and Precautions, Safety Requirements

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356485-UIM-G-1211

SPECIFIC SAFETY RULES AND PRECAUTIONS

1.Only Natural gas or Propane (LP) gas are approved for use with this furnace.

2.Install this furnace only in a location and position as specified in these instructions.

3.A gas-fired furnace for installation in a residential garage must be installed as specified in these instructions.

4.Provide adequate combustion and ventilation air to the furnace space as specified in these instructions.

5.Combustion products must be discharged outdoors. Connect this furnace to an approved vent system only, as specified in SEC- TION VII of these instructions.

6.Test for gas leaks as specified in these instructions.

FIRE OR EXPLOSION HAZARD

Failure to follow the safety warnings exactly could result in serious injury, death or property damage.

Never test for gas leaks with an open flame. Use a commercially available soap solution made specifically for detection of leaks to check all connections. A fire or explosion may result causing prop- erty damage, personal injury or loss of life.

7.Always install the furnace to operate within the furnace’s intended temperature rise range. Only connect the furnace to a duct system which has an external static pressure within the allowable range, as specified on the furnace rating plate.

8.When a furnace is installed so that supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by duct(s) sealed to the fur- nace casing and terminating outside the space containing the fur- nace.

9.It is permitted to use the furnace for heating of buildings or struc- tures under construction where the application and use must com- ply with all manufacturer’s installation instructions including:

Proper vent installation;

Furnace operating under thermostatic control;

Return air duct sealed to the furnace;

Air filters in place;

Set furnace input rate and temperature rise per rating plate marking;

Means for providing outdoor air required for combustion;

Return air temperature maintained between 55ºF (13ºC) and 80ºF (27ºC);

The air filter must be replaced upon substantial completion of the construction process;

Clean furnace, duct work and components upon substantial completion of the construction process, and verify furnace- operating conditions including ignition, input rate, temperature rise and venting, according to the manufacturer’s instructions.

10.When installed in a Non-HUD-Approved Modular Home or building constructed on-site, combustion air shall not be supplied from occupied spaces.

11.The size of the unit should be based on an acceptable heat loss calculation for the structure. ACCA, Manual J or other approved methods may be used.

12.When moving or handling this furnace prior to installation it is rec- ommended to leave the doors on the furnace to provide support and to prevent damage or warping of the cabinet. When lifting the furnace by the cabinet, support the ends of the furnace rather than lifting by the cabinet flanges at the return air openings (bottom or sides) or supply air opening.

13.When lifting the furnace, it is acceptable to use the primary heat exchanger tubes as a lifting point provided that the tubes are lifted at the front of the heat exchangers where attached to the vestibule panel. Do not use the top return bend of the heat exchangers as lifting points as the tubes may shift out of position or their location brackets/baffles.

During installation, doors should remain on the furnace when moving or lifting.

SAFETY REQUIREMENTS

This product must be installed in strict compliance with the installa- tion instructions and any applicable local, state, and national codes including, but not limited to building, electrical, and mechanical codes.

Refer to the unit rating plate for the furnace model number, and then see the dimensions page of this instruction for return air ple- num dimensions in Figure 12. The plenum must be installed according to the instructions.

Provide clearances from combustible materials as listed under Clearances to Combustibles.

Provide clearances for servicing ensuring that service access is allowed for both the burners and blower.

These models ARE NOT CSA listed or approved for installation into a HUD Approved Modular Home or a Manufactured (Mobile) Home.

This furnace is not approved for installation in trailers or recre- ational vehicles.

Furnaces for installation on combustible flooring shall not be installed directly on carpeting, tile or other combustible material other than wood flooring.

Check the rating plate and power supply to be sure that the elec- trical characteristics match. All models use nominal 115 VAC, 1 Phase, 60-Hertz power supply. DO NOT CONNECT THIS APPLI-

ANCE TO A 50 HZ POWER SUPPLY OR A VOLTAGE ABOVE 130 VOLTS.

Furnace shall be installed so the electrical components are pro- tected from water.

Installing and servicing heating equipment can be hazardous due to the electrical components and the gas fired components. Only trained and qualified personnel should install, repair, or service gas heating equipment. Untrained service personnel can perform basic maintenance functions such as cleaning and replacing the air filters. When working on heating equipment, observe precau- tions in the manuals and on the labels attached to the unit and other safety precautions that may apply.

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Johnson Controls Unitary Products

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Contents List of Figures Section I SafetyList of Sections List of TablesAnce to a 50 HZ Power Supply or a Voltage Above 130 Volts Specific Safety Rules and PrecautionsSafety Requirements Combustion AIR Quality List of Contaminants Codes and StandardsDirectly BELOW. Keep Clear of ALL OBSTRUC- Tions InspectionFurnace Location and Clearances Section II Ductwork Floor Base and Ductwork Installation DownflowCoil Installation Ductwork General InformationCoil Flange Installation COIL/FURNACE Assembly MC/FC/PC Series CoilsFurnace Assembly MC & FC Series Coils Furnace Assembly PC Series CoilsBottom Return and Attic Installations Coil / Furnace Assembly HC Series CoilsDownflow Duct Connectors Attic InstallationSuspended Furnace / Crawl Space Installation Typical Suspended Furnace / Crawl Space InstallationSection III Filters Filter InstallationAttempt to install filters inside the furnace Btuh kWSection IV GAS Piping GAS SafetyGAS Piping Installation Side ReturnHigh Altitude GAS Orifice Conversion High Altitude Pressure Switch ConversionGAS Orifice Conversion for Propane LP Manifold Pressures in wcLOW Voltage Control Wiring Connections Section V Electrical PowerElectrical Power Connections Supply Voltage ConnectionsSingle Stage PSC AIR Furnace Conditioner ID ModelsThermostat Single Stage Heat Pump Single Stage PSC FurnaceOD Models Section VI Twinning and Staging Vent Connections Section VII Vent SystemStaging Venting Into AN Existing Chimney Category 1 450 F. MAX. Vent TempVenting FAN-ASSISTED Combustion SystemVentilated Combustion Air Vent and Supply Outside Air Safety Check ProcedureAir Supply Openings and Ducts Free AreaSection Viii START-UP Adjustments NOx Screen Removal Lo-NOx Models OnlyCalculating the Furnace Input Natural GAS GAS Piping Leak CheckIgnition System Sequence Revolution Revolution Cu FtSeconds For Read the manifold gas pressure Adjustment of Manifold GAS Pressure & Input RateRead the inlet gas pressure Nominal Manifold PressureManifold Pressure U Tube Connection Adjustment of Temperature RiseAdjustment of FAN Control Settings Bottom Airflow Data Scfm 1086 971 843 521 060A10 Medium High 1249 1207 757 733 694 659 575 444 399707 684 641 604 495 397 282 High 1371 1323 1251 1098 1018 921 669 503Section IX Safety Controls Furnace Control Diagnostics Section X Replacement Parts List Diagnostic Fault Code Storage and RetrievalSection XI Wiring Diagram Wiring DiagramJohnson Controls Unitary Products York Drive Norman, OK

TG8S*MP, GG8S*MP, TGLS*MP, GGLS*MP specifications

Johnson Controls is a leader in the development of innovative building management solutions, and its product line encompassing the GGLS*MP, TGLS*MP, TG8S*MP, and GG8S*MP series exemplifies this commitment to excellence. These devices are designed to optimize energy efficiency, enhance occupant comfort, and ensure seamless integration into commercial building infrastructures.

The GGLS*MP series focuses on the integration of advanced sensors and controllers that facilitate effective lighting and HVAC management. With built-in capabilities for occupancy sensing and daylight harvesting, these devices can automatically adjust settings based on real-time conditions. Their energy-efficient operation not only contributes to lower utility costs but also supports sustainability goals, making them ideal for modern green buildings.

In contrast, the TGLS*MP series emphasizes the importance of temperature regulation and comfort in residential or smaller commercial settings. These controllers utilize advanced algorithms to maintain optimal indoor climates, adjusting heating and cooling outputs in response to ambient conditions. The intuitive user interface makes it easy for users to customize their settings, providing enhanced comfort without sacrificing energy efficiency.

The TG8S*MP series is particularly renowned for its robust communication features. These devices support multiple communication protocols, allowing them to integrate smoothly with existing building management systems. This versatility ensures that customers can leverage their current infrastructure while benefiting from new technology. Additionally, the TG8S*MP includes remote monitoring capabilities, enabling facility managers to track performance metrics and troubleshoot issues from anywhere.

Lastly, the GG8S*MP series brings together security and control features, ensuring that buildings are not only energy-efficient but also secure. With capabilities for access control and monitoring, these devices provide a comprehensive solution for managing facility safety. Their integration with lighting and HVAC systems further enhances overall efficiency, creating a comfortable and secure environment for all occupants.

In summary, Johnson Controls’ GGLS*MP, TGLS*MP, TG8S*MP, and GG8S*MP series presents cutting-edge technologies designed for energy efficiency, ease of use, and versatility. By focusing on comprehensive building management, these products provide optimal performance that aligns with sustainability objectives while enhancing comfort and security. Whether in commercial or residential settings, Johnson Controls continues to lead the way in the intelligent building sector.