Johnson Controls GG8S*MP Combustion AIR Quality List of Contaminants, Codes and Standards

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COMBUSTION AIR QUALITY (LIST OF CONTAMINANTS)

The furnace requires OUTDOOR AIR for combustion when the furnace is located in any of the following environments.

Restricted Environments

Commercial buildings

Buildings with indoor pools

Furnaces installed in laundry rooms

Furnaces installed in hobby or craft rooms

Furnaces installed near chemical storage areas

Chemical exposure

The furnace requires OUTDOOR AIR for combustion when the furnace is located in an area where the furnace is being exposed to the follow- ing substances and / or chemicals.

Permanent wave solutions

Chlorinated waxes and cleaners

Chlorine based swimming pool chemicals

Water softening chemicals

De-icing salts or chemicals

Carbon tetrachloride

Halogen type refrigerants

Cleaning solvents (such as perchloroethylene)

Printing inks, paint removers, varnishes, etc.

Hydrochloric acid

Cements and glues

Antistatic fabric softeners for clothes dryers

Masonry acid washing materials

When outdoor air is used for combustion, the combustion air intake duct system termination must be located external to the building and in an area where there will be no exposure to the substances listed above.

The furnace area must not be used as a broom closet or for any other storage purposes, as a fire hazard may be created. Never store items such as the following on, near or in contact with the fur- nace.

1.Spray or aerosol cans, rags, brooms, dust mops, vacuum cleaners or other cleaning tools.

2.Soap powders, bleaches, waxes or other cleaning com- pounds; plastic items or containers; gasoline, kerosene, ciga- rette lighter fluid, dry cleaning fluids or other volatile fluid.

3.Paint thinners and other painting compounds.

4.Paper bags, boxes or other paper products

Never operate the furnace with the blower door removed. To do so could result in serious personal injury and/or equipment damage.

CODES AND STANDARDS

Follow all national, local codes and standards in addition to this installa- tion manual. The installation must comply with regulations of the serv- ing gas supplier, local building, heating, plumbing, and other codes. In absence of local codes, the installation must comply with the national codes listed below and all authorities having jurisdiction.

In the United States and Canada, follow all codes and standards for the following, using the latest edition available:

STEP 1 -Safety

US: National Fuel Gas Code (NFGC) NFPA 54/ANSI Z223.1 and the Installation Standards, Warm Air Heating and Air Conditioning Systems ANSI/NFPA 90B

CANADA: CAN/CGA-B149.1 National Standard of Canada. Natu- ral Gas and Propane Installation Codes (NSCNGPIC)

STEP 2 -General Installation

US: Current edition of the NFGC and NFPA 90B. For copies, con- tact the

National Fire Protection Association Inc. Batterymarch Park

Quincy, MA 02269

or for only the NFGC, contact the American Gas Association, 400 N. Capital, N.W. Washington DC 20001

or www.NFPA.org

CANADA: NSCNGPIC. For a copy contact:

Standard Sales, CSA International

178 Rexdale Boulevard

Etobicoke, (Toronto) Ontario Canada M9W 1RS

STEP 3 -Combustion and Ventilation Air

US: Section 5.3 of the NFGC, air for Combustion and Ventilation

CANADA: Part 7 of NSCNGPIC, Venting Systems and Air Supply for Appliances

STEP 4 -Duct Systems

US and CANADA: Air Conditioning Contractors Association (ACCA) Manual D, Sheet Metal and Air Conditioning Contractors Association National Association (SMACNA), or American Soci- ety of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) 1997 Fundamentals Handbook Chapter 32.

STEP 5 -Acoustical Lining and Fibrous Glass Duct

US and CANADA: Current edition of SMACNA and NFPA 90B as tested by UL Standard 181 for Class I Rigid Air Ducts

STEP 6 -Gas Piping and Gas Pipe Pressure Testing

US: NFGC; chapters 2, 3, 4, & 9 and National Plumbing Codes

CANADA: NSCNGPIC Part 5

STEP 7 -Electrical Connections

US: National Electrical Code (NEC) ANSI/NFPA 70

CANADA: Canadian Electrical Code CSA C22.1

These instructions cover minimum requirements and conform to exist- ing national standards and safety codes. In some instances these instructions exceed certain local codes and ordinances, especially those who have not kept up with changing residential and non-HUD modular home construction practices. These instructions are required as a minimum for a safe installation.

Johnson Controls Unitary Products

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Contents List of Tables Section I SafetyList of Sections List of FiguresSpecific Safety Rules and Precautions Safety RequirementsAnce to a 50 HZ Power Supply or a Voltage Above 130 Volts Codes and Standards Combustion AIR Quality List of ContaminantsInspection Furnace Location and ClearancesDirectly BELOW. Keep Clear of ALL OBSTRUC- Tions Ductwork General Information Floor Base and Ductwork Installation DownflowCoil Installation Section II DuctworkFurnace Assembly PC Series Coils COIL/FURNACE Assembly MC/FC/PC Series CoilsFurnace Assembly MC & FC Series Coils Coil Flange InstallationAttic Installation Coil / Furnace Assembly HC Series CoilsDownflow Duct Connectors Bottom Return and Attic InstallationsTypical Suspended Furnace / Crawl Space Installation Suspended Furnace / Crawl Space InstallationBtuh kW Filter InstallationAttempt to install filters inside the furnace Section III FiltersSide Return GAS SafetyGAS Piping Installation Section IV GAS PipingManifold Pressures in wc High Altitude Pressure Switch ConversionGAS Orifice Conversion for Propane LP High Altitude GAS Orifice ConversionSupply Voltage Connections Section V Electrical PowerElectrical Power Connections LOW Voltage Control Wiring ConnectionsID Models ThermostatSingle Stage PSC AIR Furnace Conditioner Single Stage PSC Furnace OD ModelsSingle Stage Heat Pump Section VI Twinning and Staging Section VII Vent System StagingVent Connections FAN-ASSISTED Combustion System Category 1 450 F. MAX. Vent TempVenting Venting Into AN Existing ChimneyFree Area Vent and Supply Outside Air Safety Check ProcedureAir Supply Openings and Ducts Ventilated Combustion AirNOx Screen Removal Lo-NOx Models Only Section Viii START-UP AdjustmentsGAS Piping Leak Check Ignition System SequenceCalculating the Furnace Input Natural GAS Revolution Cu Ft Seconds ForRevolution Nominal Manifold Pressure Adjustment of Manifold GAS Pressure & Input RateRead the inlet gas pressure Read the manifold gas pressureAdjustment of Temperature Rise Adjustment of FAN Control SettingsManifold Pressure U Tube Connection Bottom Airflow Data Scfm 1098 1018 921 669 503 757 733 694 659 575 444 399707 684 641 604 495 397 282 High 1371 1323 1251 1086 971 843 521 060A10 Medium High 1249 1207Section IX Safety Controls Furnace Control Diagnostics Diagnostic Fault Code Storage and Retrieval Section X Replacement Parts ListWiring Diagram Section XI Wiring DiagramJohnson Controls Unitary Products York Drive Norman, OK

TG8S*MP, GG8S*MP, TGLS*MP, GGLS*MP specifications

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