Adams Condensing Oil-Fired Furnace operation manual System and General Troubleshooting

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Table 1

System and General Troubleshooting

 

 

 

 

 

PROBLEM

POSSIBLE CAUSE

 

REMEDY

 

 

Thermostat not calling for heat.

Check thermostat and adjust. Be sure it

is accurate. If it is mercury type be sure it

 

 

 

Is level.

 

 

 

No I)OWer to furnace.

Check furnace switch and main electrical Dane! furnace fuse or circuit breaker.

 

 

 

 

 

 

 

Thermostat faulty.

Remove thermostat wires from the oil primary control terminal T·T. Put a jumper

 

 

 

across T-T. if furnace starts, reolace thermostat, thermostat sub-base or both.

Furnace will not start

Oil primary control faulty.

Check reset button on 011 primary control. Remove thermostat wire from oil primary

 

 

 

control terminal T1 -12.Check for 24 v. across T-T.lf movoltage is present, check

 

 

 

for 115v. tooiIDrimarv.1f115v.1s

t 0 Drimarv control diaanostics.

 

 

 

 

 

 

 

Cad cell wiring shorted or room light

Check cad cell wiring for short circuits. Check for room light leaking into cad cell

 

 

leaking into cad cell compartment.

compartment.. Repair light leak if necessary.

 

 

 

 

 

 

Open safety switch

Check for open high limit, auxiliary limit, pressure or door Interlock switch.

 

 

 

 

 

 

No Fuel 011

Check fuel oil supply. Check that all hand operated fuel oil valves are in the open

 

 

 

DOSition. Fill oil storaae tank if necessary.

 

 

Clogged nozzle.

Replace nozzle with high quality replacement. Use rating plate or Tables In

Furnace will not start

 

Appendix A as a gUide.

 

 

Replace oil tank filter or in-line filter if used.

Clogged oil filter.

without first pushing oil

 

 

 

 

primary control reset

Low oil pump pressure.

Connect pressure gauge to 011 pump. Adjust pump pressure, or replace oil pump if

button.

 

 

necessary. Ensure that erratic pressure readings are not caused by defective fuel

(Occurs frequently)

 

oil line.

 

 

Air getting into fuel oil lines, or fuel oil

Check fuel 011 lines. Replace any compression fittings found with high quality flared

 

 

 

 

line dirty, clogged, or in some

fittings. Check for any signs of oil leaks. Any oil leak Is a potential source of air or

 

 

manner defective.

contaminants.

 

 

 

Defective burner motor.

Check burner motor. If burner motor Is cutting out on over-load, determine why.

 

 

 

Replace if necessary.

 

 

 

Cad cell Is dirty or defective

If cad cell is dirty, clean it. (Determine why cad cell Is getting dirty). If cad cell is

 

 

 

poorly aimed, realign it. NOTE: The photocell should have a resistance of 100K

 

 

 

ohms In absence of light, a maximum of 15000hms in the presence of light.

 

 

 

Ensure that room light Is not leaking into the cad cell compartment. (See diagnostic

 

 

 

liaht sectian\.

 

 

 

No fuel oil.

Check fuel oil supply. Check that all hand operated fuel oil valves are in the open

Furnace starts, but

 

 

POsition. Fill oil storage tank if necessary.

 

 

 

 

 

 

shuts off requiring

 

Clogged nozzle.

Replace nozzle with high quality replacement. Use rating plate or Tables In

manually resetting the

 

ArlOendix A as a lJuide.

 

primary control reset

 

 

 

 

button.

 

Clogged 011 filter.

Reolace oil tank filter or in-line filter if used.

 

 

 

 

 

 

Low oil pump pressure.

Connect pressure gauge to oil pump. Adjust pump pressure, or replace 011 pump if

 

 

 

necessary. Ensure that erratic pressure readings are not caused by defective fuel

 

 

 

oil line.

 

 

 

Air getting Into fuel 011 lines, or fuel 011

Check fuel oil lines. Replace any compression fittings found with high quality flared

 

 

line dirty, clogged, or in some

fittings. Check for any signs of oil leaks. Any oi/leak Is a potential source of air or

 

 

manner defective.

contaminants.

 

 

 

Defective burner motor.

Check burner motor. If burner motor is cutting out on over-load, determine why.

 

 

 

Reolace If necessary.

 

 

 

Water or contaminants in oil.

Drain fuel oil storaae tank and reoIace fuel 011. (Consult with fuel oil suPDIier).

 

 

Frozen oilUne.

GentJy warm oil line. Insulate 011 line. (Outdoor piping size may reqUire increased

 

 

 

diameter).

 

20

Image 21
Contents Condensing Oil-Fired Furnace Table of Contents 1m ortant To The Installer Keep this literature in a safe place for future referenceTransportation Damage IV. Location Requirements & Considerations General III. Product ApplicationClearances and Accessibility Thermostat Location Combustion and Ventilation AirVI. VENT/FLUE Pipe Combustion AIR Pipe Existing Furnace RemovalTermination Locations Exhaust VENT/INLET AIR Sidewall Vent System Standard Furnace Connections Ventiflue PipeVentiflue and Combustion AIR Pipe Lengths NON-DIRECT Vent Dual Pipe INTERburner Direct Vent Dual Pipe Piping ­ Beckett NXWiring Harness VII. Electrical ConnectionsVolt Line Connections 120 AIR .... --- .. J MEO- WEThermostat HI­ 24V Terminal 120V Terminal Strip STR1PDrain Trap Assembly VIII. Condensate Drain Lines Drain TrapDrain Connection Piping Installation IX. OIL LineOIL Tank OIL Lines Circulating AIR & FiltersXI. START-UP Procedure & Adjustment Temperature Rise Measurement Temperature RiseYour final C02% should be approximately 11.5% Model Temp. F Degree RiseThermostat Satisfied Power UP ModeProblem Possible Cause Remedy System and General TroubleshootingSystem and General Troubleshooting XIV. Maintenance &Annual Inspection Item No Description Tons Cooling Furnace Assembly Drawing

Condensing Oil-Fired Furnace specifications

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