Amana VR8205 installation instructions VI. Gas Piping, GAS Piping

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A B-vent installed as described in this section is considered to be an enclosed vent system, and the sizing tables in National Fuel Gas Code, NFPA 54/ANSI Z223.1 - latest edition and in the National Standard of Canada, CAN/CGA B149.1 and CAN/CGA B149.2 - latest editions and amend- ments may be used.

If a flexible liner is to be used, it must be made of the proper materials:

For most residential applications, an aluminum liner should be acceptable.

If the combustion air supplied to the furnace will be contaminated with compounds containing chlorine or fluorine, a liner of AL294C stainless steel should be used. Common sources of chlorine and fluorine com- pounds include indoor swimming pools and chlorine bleaches, paint strippers, adhesives, paints, varnishes, sealers, waxes (which are not yet dried) and solvents used during construction and remodeling. Various commercial and industrial processes may also be sources of chlorine/fluorine compounds.

Heavier gauge 300 and 400 series stainless steel liners were developed for use with oil or solid fuel appliances. They are not suitable for use with gas-fired appliances. Flexible liners specifically intended and tested for gas applications are listed in the UL “Gas and Oil Equipment Directory”. (UL Standard 1777).

For sizing of flexible liners, see Note 22 and the tables in the National Fuel Gas Code, NFPA 54/ANSI Z223.1 - latest edition and in the National Standard of Canada, CAN/CGA B149.1 and CAN/CGA B149.2 - latest editions and amendments.

To install the liner, read and follow the liner manufacturer’s instructions and your local codes. Excess liner length should be pulled out of the chimney and cut off. Use caution when doing this, as the cut edges of flexible liners may be sharp. Do not spiral excess liner inside of the chimney. Support the liner as recommended by the liner manufac- turer.

Some manufacturers of flexible liners offer an insulation sleeve designed to be added to the liner before it is installed in the chimney. (Poured insulation, either vermiculite or other materials, is no longer recommended.) Insulation will need to be added to the flexible liner if:

It is required by the liner manufacturer’s instructions.

The previous liner was properly sized and installed, and suffered from condensation damage.

It is required by your local building codes.

Even if none of those three conditions exist which require additional liner insulation, the installer may wish to con- sider it if:

The local climate is very cold

The chimney is very tall

The vent connectors used are very long or have a large number of elbows

Local experience indicates that flexible liners installed without insulation are likely to have condensation problems.

Insulation must be selected and installed in accordance with the liner manufacturer’s instructions.

Finally, cap the chimney and terminate the liner in accor- dance with the liner manufacturer’s instructions.

VI. Gas Piping

The rating plate is stamped with the model number, type of gas and gas input rating. Make sure the furnace is equipped to operate on the type of gas available.

 

Inlet Gas Pressure

Natural

Min. 5.0" W.C., Max. 10.0" W.C.

Propane

Min. 11.0" W.C., Max. 14.0" W.C.

Inlet gas pressure must not exceed the maximum value shown in table above.

NOTE: Adjusting the minimum supply pressure below the limits in the above table could lead to unreliable ignition.

Gas input to the burners must not exceed the rated input shown on the rating plate. Overfiring of the furnace could result in premature heat exchanger failure. Gas pressures in excess of 14 inches water column could result in perma- nent damage to the gas valve.

IMPORTANT NOTE: The furnace will naturally derate itself with altitude. Do not attempt to increase the firing rate by changing orifices or increasing the manifold pressure. This can cause poor combustion and equipment failure.

At all altitudes, the manifold pressure must be within 0.3 inches WC of that listed on the “Specification Sheet” for the fuel used. At all altitudes and with either fuel, the air temperature rise must be within the range listed on the furnace nameplate.

GAS PIPING

IMPORTANT NOTE: To avoid possible unsatisfactory op- eration or equipment damage due to underfiring of equip- ment, do not undersize the natural/propane gas piping from the meter/tank to the furnace. Include all appliances which may be operated simultaneously when sizing a trunk line.

The gas pipe supplying the furnace must be properly sized based on gas flow required, specific gravity of the gas and length of the run. The gas line installation must comply with local codes, or in the absence of local codes, with the latest edition of the National Fuel Gas Code ANSI Z223.1.

Natural Gas Capacity of Pipe

In Cubic Feet of Gas Per Hour (CFH)

Length of

 

Nominal Black Pipe Size

 

Pipe in Feet

1/2"

3/4"

1"

1 1/4"

1 1/2"

10

132

278

520

1050

1600

20

92

190

350

730

1100

30

73

152

285

590

980

40

63

130

245

500

760

50

56

115

215

440

670

60

50

105

195

400

610

70

46

96

180

370

560

80

43

90

170

350

530

90

40

84

160

320

490

100

38

79

150

305

460

(Pressure 0.5 psig or less and pressure drop of 0.3" W.C.; Based on 0.60 Specific Gravity Gas)

CFH = BTUH Furnace Input

Heating Value of Gas (BTU/Cubic Foot)

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Contents Installation Instructions Table of ContentsTo The Installer To The OwnerSafety and Unit Location Additional Safety ConsiderationsII. General Information III. Air RequirementsPage Specially Engineered Installations IV. Category I Venting Vertical VentingLouvers and Grilles Upflow Rotated Induced Draft Blower Counterflow Rotated Induced Draft BlowerBlower Assembly Masonry ChimneysTypical Multiple Flue Clay Tile Chimney Checklist Summary Termination 10 Feet Or Less From Ridge Wall or ParapetCheck 1 Proper Chimney Termination Check 4 Debris in Cleanout Termination More Than 10 Feet From Ridge Wall or ParapetCheck 5 Liner Condition Check 3 Chimney Crown ConditionCheck 7 Complete the Installation Check 6 Dilution AIRFIX 1 Liner Termination FIX 2 -CHANGE Venting ArrangementsVI. Gas Piping GAS PipingUpflow Installations General Furnace LayoutGas Inlet Through Furnace Right Side Gas Inlet Through Furnace Bottom Side UpflowCounterflow Installations Gas Inlet Through Right Side CounterflowPropane Gas Installation Typ Propane GAS Piping ChartsChecking GAS Piping Tanks and Piping Propane GAS UnitsVIl. Electrical Wiring Typical Field Wiring VAC Control CircuitJunction Box Left Side Junction BoxHeating Fan Off Adjustments Low VoltageTerminals AIR Circulation Blower FAN TimingLine Voltage Connection for Accessories Heat Anticipator SettingVIlI. Circulating Air and Filters Control ModuleReturn Air Plenum Installation Upflow/Horizontal FurnacesBottom Return Filter Sizes Furnace Mounted Filter RackIntegrated Ignition Control Diagnostic Signal Chart Timing Chart for Normal Cooling OperationLight Signal Operation Number Refer to AbnormalStart-Up, Adjustments, and Checks IX. Sequence of Operation Integrated Ignition ControlCounterflow Furnaces Right To Left Installation Left To Right InstallationRollout Protection Device Auxiliary Limit Control Burner BOXAuxiliary Limit Control Figure Abnormal Operation Integrated Ignition ControlGas Valves Honeywell Model VR-8205 White Rodgers Model 36E36Robertshaw Model Operating InstructionsWhite Rodgers Model 36E22 Measuring Inlet Gas Pressure Alternate MethodHigh Limit Control XI. Maintenance Filter RemovalAIR Filter AIR Filter Upflow FurnacesFurnace mounted Filter Rack Counterflow Cleaning of Burners Qualified Servicer only Burner FlameBurners General Information

VR8205 specifications

The Amana VR8205 is a robust and innovative gas valve designed for use in a variety of heating applications, particularly in residential and commercial HVAC systems. This versatile valve offers a combination of advanced technologies and user-friendly features, making it a popular choice among HVAC professionals and system installers alike.

One of the key features of the Amana VR8205 is its two-stage operation, allowing for precise control of gas flow. The dual-stage design enables the valve to modulate the gas supply based on the heating demand, which enhances system efficiency and promotes better temperature regulation. This feature not only contributes to energy savings but also helps maintain a comfortable indoor environment.

Additionally, the VR8205 is equipped with a strong, durable body construction that ensures reliability and longevity. Designed to withstand harsh operating conditions, the valveā€™s materials are resistant to corrosion and wear, making it suitable for various applications. The robust design of the Amana VR8205 minimizes the likelihood of leaks or failures, providing peace of mind to both installers and end-users.

The valve operates on low voltage, typically requiring 24 volts, which makes it energy-efficient and compatible with most modern thermostatic control systems. This low-voltage operation also simplifies installation, as it reduces the complexity and requirements for the electrical setup.

Another noteworthy characteristic of the Amana VR8205 is its integrated safety features. It includes a combination of automatic and manual shut-off mechanisms, providing an added layer of safety in case of malfunctions. This ensures that the gas supply can be quickly halted in emergency situations, protecting both people and property.

Moreover, the Amana VR8205 is designed for easy maintenance, featuring simple access points for servicing and troubleshooting. This ease of maintenance is crucial for HVAC professionals, as it allows for quick adjustments and repairs, ultimately reducing downtime.

Lastly, the Amana VR8205 has a reputation for adaptability, being compatible with various heating appliances, including furnaces, boilers, and water heaters. Its versatility makes it an excellent solution for a wide range of heating applications, ensuring optimal performance across different systems.

In summary, the Amana VR8205 gas valve is characterized by its two-stage operation, durable construction, low-voltage functionality, integrated safety mechanisms, and ease of maintenance. These features combine to offer a reliable, efficient, and flexible solution for modern heating needs.