Weil-McLain PFG-7 manual Section I Installation, Combustion air and ventilation openings

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PFG Series 7 Gas-fired Water Boiler — Boiler Manual

Section I: Installation

Combustion air and ventilation openings

Combustion air and ventilation openings must comply with Sec- tion 5.3, Air for Combustion and Ventilation, of National Fuel Gas Code ANSI Z223.1-latest edition, or applicable local build- ing codes. Canadian installations must comply with CAN/CSA B149.1 or .2 Installation Codes.

Provide adequate combustion and ventilation air to:

Ensure proper combustion

Reduce risk or severe personal injury or death from flue gas spillage and carbon monoxide emissions.

Do not install an exhaust fan in the boiler room.

Boiler installation must ensure sufficient openings in building and boiler room to provide adequate combustion air and ventila- tion. Consider construction tightness of building when deciding whether additional outside openings may be needed.

Older buildings with single-pane windows, minimal weather- stripping and no vapor barrier often provide enough natural infiltration and ventilation without dedicated openings.

New construction or remodeled buildings are most often built tighter. Windows and doors are weather stripped, vapor barriers are used and openings in walls are caulked. As a result, such tight construction is unlikely to allow proper natural air infiltration and ventilation.

Air from inside building (boiler in interior room):

Tightly constructed buildings must be provided with openings to outside for combustion and ventilation air. These openings must be sized to handle all fuel burning appliances, exhaust and ventilation fans and fireplaces.

When openings to boiler room are taken to interior spaces, provide two permanent openings: a combustion air opening within 12 inches of floor and a ventilation opening within 12 inches of ceiling. Each opening must provide a minimum free area of one square inch per 1,000 Btuh input of all appliances in room plus requirements for any exhaust fans in room. The interior space supplying combustion and ventilation air must have adequate infiltration from outside.

Air directly from outside to boiler room:

Tightly constructed buildings must be provided with combustion air and ventilation openings to boiler room which are adequate to handle the boiler needs plus the needs of all other fuel-burning ap- pliances, fireplaces and exhaust or ventilation fans.

Combustion and ventilation openings connecting directly or by ducting to outside, or to attic or crawl spaces that freely connect with outside, must be sized as follows:

1.Outside wall or vertical ducting - one square inch per 4,000 Btuh input of all appliances in room plus requirements for any exhaust fans or other appliances in room.

2.Horizontal ducting - one square inch per 2,000 Btuh of all appli- ances in room plus requirements for any exhaust fans or other appliances in room.

3.All ducting must be same size as permanent openings. Minimum size of ducting must be no less than 9 square inches.

4.Other size ducting must comply with local codes.

Part Number 550-110-641/0605

Select the boiler location

Consider all connections to boiler before selecting a location.

Boiler must be installed so gas control system components are pro- tected from dripping or spraying water or rain during operation or service.

Non-combustible floor ONLY. See “Boiler foundation”, Page 5.

To avoid personal injury, death or property damage, keep boiler area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

Installation clearances

Suggested minimum clearances for servicing

24 inches for cleaning and servicing, left side.

18 inches for access to controls and components, front.

48 inches from top for cleaning flueways.

6 inches on remaining sides.

PFG-5 through PFG-7: Required minimum clearances to combustible surface in alcove installations (see below)

PFG 5 thru 7: Top 42”

R. Side 5”

Front: Alcove 18”

Rear 5”

L. Side 5”

 

PFG-8: Required minimum clearances to combustible surfacel in alcove installations

PFG 8: Provide minimum 24” between jacket and any com- bustible wall(s). Provide minimum 48” between jacket top and combustible ceiling or surface above the boiler.

Install in a space large in comparison to size of boiler.

Clearances from piping materials to combustible sur- faces

Single wall vent pipe must be at least 6 inches from combustible surface.

Type “B” double wall metal vent pipe - refer to vent manufacturer’s recommendation for clearances to combustible surface.

Hot water pipes must be at least ½” from combustible surface.

Note

Minimum clearances from combustible

 

surfaces for models PFG-5 through PFG-7

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Contents PFGGas-fired water boiler Contents Select the boiler location Section I InstallationInstallation clearances Combustion air and ventilation openingsChimney or vent requirements When removing boiler from common venting systemHydrostatic pressure test Residential garage installationBoiler foundation Placing the boilerBoiler piping connections to the heating Filling the system Multiple zoningBypass piping Using with refrigeration system External heat exchangersFreeze protection Follow good piping practices Size and install gas pipingGas supply piping Wiring Draft hood installationSpill switch installation PFG-5 only Damper installationCanadian installations Chain & s-hook Wiring multiple zonesCheck off steps as completed Check-out procedureInstallation instructions have been followed Installer Company Address Phone Installer’s signatureHandling ceramic fiber and fiberglass materials Section II ServiceMonthly during heating season Beginning of each heating seasonDaily during heating season Periodically during heating seasonCheck main burner flames To inspect base insulationTo place in operation Check pilot burner flameInspect venting system To clean boiler heating surfacesTo clean main burners Annual shut-down procedureCommon problems and possible solutions Description Part Number Section III Replacement PartsPFG Series 7 Gas-fired Water Boiler Boiler Manual DOE Section IV Ratings and dimensionsPFG Series 7 Gas-fired Water Boiler Boiler Manual PFG Series 7 Gas-fired Water Boiler Boiler Manual