Weil-McLain PFG-7 manual Multiple zoning, Filling the system

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PFG Series 7 Gas-fired Water Boiler — Boiler Manual

Figure 2b Piping – Closed type expansion tank

Use circulators or zone valves in each circuit for multiple circuit applications.

Figure 2c Piping – Closed diaphragm type expansion tank

Use circulators or zone valves in each circuit for multiple circuit applications.

Multiple zoning

1.Zone valves:

a)Refer to zone valve manufacturer’s literature for wiring and application. A separate transformer is required to power zone valves.

b)Provide balancing valves to adjust the flow so it is about the same in each zone.

2.Circulators:

a)Zoning with circulators requires a relay for each cir- cuit.

b)Install flow control valves to prevent gravity circula- tion.

c)Provide balancing valves to adjust the flow so it is about the same in each zone.

d)Size common return and supply piping for total flow of all circulators.

Filling the system

1.Close manual air vents, drain cock, and automatic air vent, if used.

2.Fill to correct system pressure. Correct pressure will vary with each application. Residential systems are often de- signed for 12 pounds cold fill pressure.

3.Open automatic air vent one turn, if used.

4.Air must be vented for the system. Air in the system can interfere with water circulation and cause improper heat distribution.

a)Open manual water feed valve.

b)Starting on the lowest floor, open the air vents one at a time until water squirts out. Close vent.

c)Repeat with remaining vents.

d)Close manual water feed valve when correct boiler pressure is reached.

5.To purge air from system, install isolation valve in return piping.

a)Connect a garden hose to the purge valve located above the isolation valve.

b)Close isolation valve. Open purge valve.

c)Open hand water feed valve and allow system to purge all air. If system has more than one circuit, purge each circuit separately by opening each balancing valve one at a time.

d)Close purge valve.

e)Open isolation valve.

f)Fill the system to the correct pressure.

6.Keep the system filled by occasionally opening the air vents as in Step 4 above. Add water to make up system pressure.

Part Number 550-110-641/0605

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Contents PFGGas-fired water boiler Contents Select the boiler location Section I InstallationInstallation clearances Combustion air and ventilation openingsChimney or vent requirements When removing boiler from common venting systemHydrostatic pressure test Residential garage installationBoiler foundation Placing the boilerBoiler piping connections to the heating Filling the system Multiple zoningBypass piping External heat exchangers Using with refrigeration systemFreeze protection Follow good piping practices Size and install gas pipingGas supply piping Wiring Draft hood installationSpill switch installation PFG-5 only Damper installationCanadian installations Chain & s-hook Wiring multiple zonesCheck off steps as completed Check-out procedureInstallation instructions have been followed Installer Company Address Phone Installer’s signatureHandling ceramic fiber and fiberglass materials Section II ServiceMonthly during heating season Beginning of each heating seasonDaily during heating season Periodically during heating seasonCheck main burner flames To inspect base insulationTo place in operation Check pilot burner flameInspect venting system To clean boiler heating surfacesTo clean main burners Annual shut-down procedureCommon problems and possible solutions Description Part Number Section III Replacement PartsPFG Series 7 Gas-fired Water Boiler Boiler Manual DOE Section IV Ratings and dimensionsPFG Series 7 Gas-fired Water Boiler Boiler Manual PFG Series 7 Gas-fired Water Boiler Boiler Manual