White Rodgers TW2000 owner manual 2.5Clearances, 2.6Plumbing Connections

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TW2000 WOOD-FIRED BOILER – INSTRUCTION MANUAL

2.5Clearances

The KERR TW2000 Wood-Fired Boiler is to be installed in accordance with the National Building Code or local regulations. Allowances front and rear must be made for cleaning and servicing.

Minimum safety clearances to combustibles are:

 

 

Front

48”

1220 mm

One Side

6”

152 mm

Other Side (for rear access)

24”

610 mm

Rear

24”

610 mm

Above Wood-Fired Boiler

24”

610 mm

Flue Pipe to combustible, Boiler & electrical wiring

18”

457 mm

Floor

Non-Combustible

These clearances will also allow adequate combustion air to reach the boiler.

2.6Plumbing Connections

There are only two differences between the installation of any conventional hot water heating system and those using a Kerr TW2000 boiler – the safety override zone valve, and the blow-down extinguishing system. A circulator of at least 5-G.P.M. capacity must be used in a system using the Kerr TW2000 boiler to assure circulation of water.

The normally open zone valve must be installed to allow a free flow of water in a power off situation. Kerr recommends that the valve be placed as shown in Fig. TW-1 or Fig. TW- 4. The override zone valve should be on the loop supplying the living area on the main floor level (i.e. kitchen – living room). The override loop for the safety shall have at least 30 ft. of radiation above the wood boiler. Do not use basement loop for the safety override loop, as this will not provide gravity flow in a power out situation. This override loop must be capable of dissipating at least 10% of the estimated heat output of the Kerr TW2000 boiler in the event that the circulation is reduced because of electrical power failure. The safety by- pass dump zone shall NOT run through any plastic piping. A deliberate manual action shall be required to make the override loop inoperative.

The blow-down extinguishing system is installed to control the fire in case overheating causes excessive pressure in the pressure vessel. The relief valve, included, is threaded into the top of the pressure vessel and copper pipe is installed from its exhaust to the flange above the loading door on the firebox.

In addition to its ability to heat the home, this boiler is provided with a domestic coil position. A copper coil may be purchased with your boiler or added at a later date. It may be utilized as a single water heater or in conjunction with an oil, gas or electric heater.

TW2000

15

10/6/05

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Contents INSTALLING BOILER OR LIGHTING FIRE ABOUT YOUR LOCAL FIRE SAFETY REGULATIONSALL INSTALLATIONS MUST BE MADE IN IMPROPER INSTALLATION WILL RESULT INCONTENTS Specifications SAVE THESE INSTRUCTIONSSECTION 1 - OPERATING INSTRUCTIONS 1.1Introduction1.2Wood-Burning TW2000IN CASE A SERIOUS CREOSOTE FIRE BEGINS 1.3Storage of WoodCREOSOTE 1.5Maintenance 1.5.1CleaningCLEANING PROCEDURE 1.4Maximum Solid-FuelCharge1.6Safety DISPOSAL OF ASHESTW2000 1.7Electrical Power Failure10/6/05 1.8HOMEOWNER CHECKLIST TW2000 SECTION INSTALLATION INSTRUCTIONS10/6/05 SECTION 2 - INSTALLATION INSTRUCTIONS 2.1Introduction to Installers2.2Uncrating Applicable Standards2.3Locating the Boiler TW2000 2.4.1Combustion Air Supply10/6/05 TW2000 2.4.2Flue Pipe and Chimney10/6/05 a.The appliances are located on the same story 2.5Clearances 2.6Plumbing Connections2.6.1Free Standing 2.6.2ParallelTW2000 10/6/052.8Wiring 2.7Control SystemTW2000 10/6/052.9DEALER INSTRUCTIONS TO THE HOMEOWNER 2.10Installers Final Checklist WIRING INSPECTIONPIPING INSPECTION BOILER INSPECTIONParts List For TW TW-2000Parallel Plumbing Wiring Explanation TW-2 Page Page Page Page Page Page Page Page Page Page Page