White Rodgers TW2000 owner manual 2.7Control System, 2.8Wiring, 10/6/05

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TW2000 WOOD-FIRED BOILER – INSTRUCTION MANUAL

2.7Control System

The Kerr TW2000 boiler control system serves the following functions:

1.Maintaining the boiler water temperature by controlling the combustion air entering the boiler. A double pole, double throw aquastat and the air damper control this function.

2.Protects the Kerr TW2000 boiler from an overfire by overriding the home’s thermostat and by putting any excess heat into the living area. Opening the “normally open by-pass zone valve” and turning on the circulator accomplish this.

3.To allow the Kerr TW2000 boiler to operate as a gravity heating system in the event of a power failure, the “normally open by-pass zone valve” will automatically spring open in a power off situation.

4.Kerr TW2000 boiler “BLOW-DOWN” fire extinguishing system. In the case of extreme over firing the pressure in the boiler will exceed 30 PSI. When this happens, a relief valve will open and allow steam to escape into the firebox area, damping the fire. See Fig. TW-9 showing the fitting for the installation of the fire extinguishing system.

IMPORTANT: Upon completion of the installation, a change over from one fuel to the other shall not require manual adjustment of any controls other than the thermostat.

2.8Wiring

The wiring diagrams for the controls on the Kerr TW2000 boiler are shown in Figures TW-2, 3, 5, and 6. Do not rewire or change the function of the controls on an existing boiler when adding a Kerr TW2000 boiler. The electrical systems of both boilers must be powered from a single branch circuit without exception.

NOTE: Most oil-fired boilers utilize a triple aquastat as shown in Fig. TW-2. No rewiring is necessary in the oil boiler control.

To install the boiler as a free standing unit see Fig. TW-4, TW-5 and TW-6.

NOTE: The aquastat may be marked “High” and “Low” opposite the diagrams. The diagrams are correct.

ALL ELECTRICAL WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES.

TW2000

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10/6/05

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Contents ALL INSTALLATIONS MUST BE MADE IN INSTALLING BOILER OR LIGHTING FIREABOUT YOUR LOCAL FIRE SAFETY REGULATIONS IMPROPER INSTALLATION WILL RESULT INCONTENTS Specifications SAVE THESE INSTRUCTIONS1.2Wood-Burning SECTION 1 - OPERATING INSTRUCTIONS1.1Introduction TW20001.3Storage of Wood IN CASE A SERIOUS CREOSOTE FIRE BEGINSCREOSOTE CLEANING PROCEDURE 1.5Maintenance1.5.1Cleaning 1.4Maximum Solid-FuelCharge1.6Safety DISPOSAL OF ASHES1.7Electrical Power Failure TW200010/6/05 1.8HOMEOWNER CHECKLIST SECTION INSTALLATION INSTRUCTIONS TW200010/6/05 2.2Uncrating SECTION 2 - INSTALLATION INSTRUCTIONS2.1Introduction to Installers Applicable Standards2.3Locating the Boiler 2.4.1Combustion Air Supply TW200010/6/05 2.4.2Flue Pipe and Chimney TW200010/6/05 a.The appliances are located on the same story 2.5Clearances 2.6Plumbing ConnectionsTW2000 2.6.1Free Standing2.6.2Parallel 10/6/05TW2000 2.8Wiring2.7Control System 10/6/052.9DEALER INSTRUCTIONS TO THE HOMEOWNER PIPING INSPECTION 2.10Installers Final ChecklistWIRING INSPECTION BOILER INSPECTIONParts List For TW TW-2000Parallel Plumbing Wiring Explanation TW-2 Page Page Page Page Page Page Page Page Page Page Page