Carrier Essential Maintenance Guidelines for Heating Systems: Using Mobilplex 48 Grease

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FAN SHAFT BEARINGS Ð For 015 units, the bearings are permanently lubricated. No ®eld lubrication is required. For 017 and 025 units, the bearings are of the pillow block type and have grease ®ttings. The bearing opposite the motor end has an extended tube line so it can be lubricated from the motor side. Lubricate the bearings twice annually.

Typical lubricants are given below:

MANUFACTURER

LUBRICANT

Texaco

Regal AFB-2*

Mobil

Mobilplex EP No. 1

Sunoco

Prestige 42

Texaco

Multifak 2

*Preferred lubricant because it contains rust and oxidation inhibitors.

CONDENSER- AND EVAPORATOR-FAN MOTOR BEARINGS Ð The condenser- and evaporator-fan motors have permanently-sealed bearings, so no ®eld lubrication is necessary.

Evaporator Fan, 48HJ015 Units

PERFORMANCE ADJUSTMENT Ð The 48HJ015 fan mo- tor pulleys are factory set for speed shown in Table 1.

To change fan speeds:

1.Shut off unit power supply.

2.Loosen belt by loosening fan motor mounting plate nuts.

3.Loosen movable-pulley ¯ange setscrew (see Fig. 28).

4.Screw movable ¯ange toward ®xed ¯ange to increase speed and away from ®xed ¯ange to decrease speed. Increasing fan speed increases load on motor. Do not exceed maxi- mum speed speci®ed in Table 1.

5.Set movable ¯ange at nearest keyway of pulley hub and tighten setscrew.

To align fan and motor pulleys:

1.Loosen fan pulley setscrews.

2.Slide fan pulley along fan shaft.

3.Make angular alignment by loosening motor from mount- ing plate.

SERVICE AND REPLACEMENT (See Fig. 29) NOTE: To remove belts only, follow Steps 1-7.

1.Remove ®lter and supply-air section panels.

2.Remove unit top cover.

3.Remove coil guard.

4.Loosen screws A and B on both sides of motor mount assembly.

5.Loosen screw C.

6.Rotate motor mount assembly (with motor attached) as far as possible away from evaporator coil.

7.Remove belt.

8.Rotate motor mount assembly back past original posi- tion toward evaporator coil.

9.Remove motor mounting nuts D and E (both sides).

10.Lift motor up through top of unit.

11.Reverse above procedure to reinstall motor.

12.Check and adjust belt tension as necessary.

Evaporator Fan, 48HJ017,025 Units

PERFORMANCE ADJUSTMENT Ð Fan motor pulleys are factory set for speed shown in Table 1.

To change fan speeds:

1. Shut off unit power supply.

2.Loosen nuts on the 2 carriage bolts in the mounting base. Install jacking bolt and plate under motor base (bolt and plate are shipped in installer's packet). Using bolt and plate, raise motor to top of slide and remove belt. Secure motor in this position by tightening the nuts on the car- riage bolts.

3.Loosen movable-pulley ¯ange setscrew (see Fig. 28).

Fig. 28 Ð Evaporator-Fan Alignment and

Adjustment

Fig. 29 Ð 48HJ015 Evaporator-Fan

Motor Adjustment

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Contents Safety Considerations ContentsInstallation 50DP900211 Accessory Curb Description``A ``B ``C Package no HeightUnit Maximum Shipping Weight Dimension aUnit Physical Data Base Unit Dimensions, 48HJ015,017 Base Unit Dimensions, 48HJ025 Air Distribution Ð Through-the-Bottom 48HJ017 and 025 Shown Combustion Fan Housing Location GND Make Electrical ConnectionsElectrical Data EquipUnit Voltage Unit Make Outdoor-Air Inlet Adjustments48HJD015 All 48HJD025, HJE015 HJE017 Economizer Motor Control Module Location START-UP Accessory Field-Installed Economizer AdjustAirflow Ð Fan Performance Data, 48HJ015, 208/230, 460-V UnitsFiop Ð Fan Performance Data, 48HJ015, 575-V Units Fan Performance Data, 48HJ017 Units Air Quantity Limits Fan Performance Data, 48HJ025 UnitsUnit 48HJ Minimum CFM Maximum CFM Pressure Drop Accessory/FIOP Economizer Static Pressure in. wgBase Unit Operation Unit CFM EconomizerLubrication ServiceEvaporator Fan, 48HJ017,025 Units Evaporator Fan, 48HJ015 UnitsManufacturer Lubricant Condenser-Fan Adjustment Belt Tension Adjustment Ð To adjust belt tensionHigh and Low Outdoor-Air Temperature Economizer Checkout ProceduresGas Valve Adjustment Pilot AdjustmentMain Burner Removal Protective DevicesTypical Wiring Schematic 48HJ025 Shown Typical Wiring Schematic 48HJ025 Shown Typical Component Arrangement 48HJ025 Shown CLO AHAIFM IFRPage Page Packaged Service Training Page PRE-START-UP START-UP Checklist

48HJ015-025 specifications

The Carrier 48HJ015-025 is a distinguished series of rooftop packaged units renowned for their efficient performance and reliability in light commercial applications. Designed for a variety of indoor environments, these units are engineered to provide efficient heating and cooling solutions, making them suitable for retail spaces, offices, and other commercial buildings.

One of the main features of the Carrier 48HJ series is its advanced scroll compressor technology, which enhances the overall efficiency of the systems. This type of compressor is known for its durability and quiet operation, providing consistent temperature control while minimizing energy consumption. The use of a scroll compressor contributes to a higher Seasonal Energy Efficiency Ratio (SEER) and Heating Seasonal Performance Factor (HSPF), making these units a smart choice for energy-conscious businesses.

Additionally, the 48HJ series incorporates a multi-speed indoor blower that allows for precise airflow control. This feature ensures optimal indoor comfort by adjusting the air distribution based on the specific heating or cooling needs of the space. The ability to adapt to varying load conditions enhances efficiency and reduces energy wastage.

Another noteworthy characteristic of the Carrier 48HJ015-025 is its robust construction. Built with galvanized steel, the units are designed to withstand harsh environmental conditions, ensuring longevity and minimal maintenance requirements. The powder-painted finish offers corrosion resistance, contributing to the unit’s durability over time.

The series also integrates advanced controls for ease of operation. The user-friendly thermostat enables precise temperature management and can be programmed according to the specific needs of the facility. Moreover, compatibility with Building Management Systems (BMS) facilitates seamless integration into existing infrastructure, enabling remote monitoring and enhanced operational efficiency.

In terms of environmental considerations, the Carrier 48HJ series utilizes R-410A refrigerant, which is known for its reduced impact on the ozone layer compared to older refrigerants. This commitment to sustainability aligns with modern environmental standards and regulations.

Overall, the Carrier 48HJ015-025 stands out as a versatile and efficient rooftop packaged unit, perfect for varying commercial applications. Its combination of advanced technology, reliability, and user-focused design makes it a prominent choice for businesses seeking optimized climate control solutions while ensuring sustainability and energy efficiency.