Roberts Gorden CRV-B-8, CRV-B-6, CRV-B-2, CRV-B-4 CRV-SERIES System, Safety, Zero Regulator

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CRV-SERIES DESIGN MANUAL

SECTION 2: THE CRV-SERIES SYSTEM

A CRV-Series system consists of one pump, a control system, and a number of burners, see Page 3, Figure 1. It also includes an extended tube surface (4" (10 cm) steel tubing) covered by highly efficient reflectors to direct the radiant heat downward to the floor. The tubing nearest the burners radiates with the most intensity and is called radiant tube. This should be located over areas with the greatest heat loss. The rest of the tubing surface (located between the radiant tube and the pump) radiates with less intensity and is called tailpipe. This can be located in areas with lower heat loss.

While it is important to locate radiant tubes over areas with high heat loss, such as the perimeter of the build- ing, it is not essential to cover all areas directly with radiant heat. Center areas (away from external walls) and other areas of low heat loss can be adequately heated without direct coverage as long as the input of the system is adequate for the total building heat loss. However, to achieve the highest degree of comfort and fuel savings, it is recommended that the CRV-Series system be located to provide as complete and even a distribution as is practical. In addition, several different reflector and shield configurations are available to direct the radiant heat to or away from desired areas.

Page 3, Figure 1 illustrates the components of a typi- cal CRV-Series system. The system shown is a four burner system composed of two branches. A branch consists of a single run of tubing, including an end burner, followed by any burners downstream. A branch ends at a tee or a cross (where other branches connect). For a single branch system, the branch ends at the pump.

2.1 Safety

Safety is a prime consideration of CRV-Series. First, there is a pre-purge of the complete tube network prior to flame ignition. Then, to ensure that there will be no gas flow unless the pump is operating, a pressure switch located at the pump must activate prior to igni- tion. After the pressure switch has closed, there are two valves in-series in each burner that must be ener- gized, as well as a zero regulator. Additionally, slow opening gas valves provide smooth ignition and enhance reliability. Once the thermostat has been sat- isfied, the burners turn off and the pump continues to run for two minutes to purge the entire system of flue gases.

With CRV-Series, all equipment and controls are C.S.A. design certified, both as individual parts and also as a complete heating system. Also, individual electrical component parts are listed as applicable.

2.2 Zero Regulator

CRV-Series uses a 100% pre-mix burner with the input dependent on system vacuum. With no vacuum, the zero regulator prevents gas flow. When vacuum is present, the burner fires and input increases as vac- uum increases. As the input increases, the amount of air also increases. Over the normal range of operating vacuum, the gas/air ratio is essentially linear.

This unique and patented feature provides optimum combustion conditions at all times. Combustion condi- tions are unaffected by fluctuations in fuel pressure, vacuum, dirty air filters, changes in atmospheric pres- sure, wind velocity or other climate conditions.

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Contents Design Manual Page Roberts-Gordon LLC Page Table of Figures Page Concept Zero Regulator SafetyCRV-SERIES System Assembly Overview Two Branch System Shown Fuel Savings and Comfort Clearances to combustibles at all times for safety Standard Reflector ONE Side ReflectorUniversal SHIELD, Position Foot Deco Grille Radiant Adjustment to Heat Loss Radiant Height Adjustment FactorSizing and Design Considerations ExampleSelecting the Burners Radiant DistributionRadiant Distribution Average Coverage Radiant Distribution Increased Coverage= mounting height Flow Loading Radiant Branch FlowBurner Flow Units Pump Exhaust Length Requirements Pump CapacityTailpipe Flow Radiant Tube and Tailpipe Radiant Tube LengthMinimum Radiant Tube Length Maximum Radiant Tube LengthDesign Parameters Pump Model Series Maximum LoadingCRV-Series Design Methods Flow Units Per BranchAfter Each Burner Allowable Tailpipe Lengths Burner ModelTailpipe Design Method Rule of Thumb Unshared CalculationsSystem with EP-300 Series Pump To Calculate the Total System TailpipeDamper Couplings Possible Damper Coupling Locations Example CRV-SERIES System Layouts Example System Layout Option12 m 10 3 m 20 6 m 12 m Tailpipe 10 3 m 100 30 m Example System Layout Option 7, 8 Roberts Gordon Ultravac Control MethodsRoberts Gordon System Control P/N Pressure Switch AIR Supply System PressurizedNon-Pressurized Pressurized SystemsBlower P/N 90707501 Performance 112 Flow Units Pipe sizingDuct Design Rules Sample Layout for Pressurized Outside Air Systems Roberts Gordon Ultravac Design Requirements CRV-SERIES Equipment Specifications Page Maintain Clearance Side Clearance below
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CRV-B-4, CRV-B-2, CRV-B-6, CRV-B-8 specifications

Roberts Gorden is renowned for its innovative heating solutions, particularly the CRV series of infrared radiant heaters, which include models CRV-B-2, CRV-B-4, CRV-B-6, and CRV-B-8. These heaters are designed to provide effective and efficient heating, making them ideal for various industrial, commercial, and agricultural applications.

One of the standout features of the Roberts Gorden CRV series is its advanced infrared heating technology. Unlike conventional heating systems that heat the air, infrared heaters warm objects and people directly, allowing for a more energy-efficient and comfortable environment. This makes the CRV series particularly effective in large spaces, such as warehouses, manufacturing facilities, and greenhouses.

The CRV-B models are engineered for versatility and can be mounted in various configurations, including horizontal and vertical placements, providing installation flexibility. Each model is available in different sizes and heating outputs, ensuring that users can select a unit tailored to their specific heating requirements. The CRV-B-2, for instance, is ideal for smaller spaces, while the CRV-B-8 offers higher power for larger areas.

Moreover, these heaters come equipped with advanced control systems that allow for precise temperature regulation. The units can be integrated with building management systems, enabling users to monitor and adjust settings remotely. This feature not only enhances comfort but also contributes to energy savings, as the heaters can be programmed to operate only during necessary hours.

Structural durability is another significant characteristic of the CRV series. Constructed with high-quality materials, the heaters are designed to withstand the rigors of industrial environments while maintaining optimal performance over time. The reflective surfaces enhance heat distribution, ensuring that warmth is evenly distributed throughout the space.

Safety is paramount with Roberts Gorden’s CRV heaters. They are designed with built-in safety mechanisms, including overheat protection and automatic shut-off features to prevent accidents.

Overall, the Roberts Gorden CRV-B-2, CRV-B-4, CRV-B-6, and CRV-B-8 models exemplify cutting-edge infrared heating technology, delivering effective, efficient, and reliable heating solutions tailored to diverse applications. With a combination of flexibility, advanced control capabilities, and safety features, these heaters are an excellent choice for anyone in need of powerful heating solutions.
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