Weber 5500 owner manual Annual Maintenance

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Annual Maintenance

After a period of nonuse, we recommend that you perform the following maintenance procedures, for your safety.

WARNING: Check gas supply line before each use of barbecue for nicks or cracking. If the gas supply line is found to be unserviceable, do not use barbecue. Replace using only Weber authorized replacement gas supply line. Order from Weber- Stephen Products Co., Customer Service Center or authorized dealer.

CAUTION: If the barbecue gas supply line is damaged in any way or leaking, do not use the barbecue.

Inspect the burners for correct flame pattern. Clean if necessary, following the procedures outlined in the "General Maintenance" section of this manual.

Check all gas fittings for leaks.

DANGER

Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for leaks. This will result in a fire or explosion which can cause serious bodily injury or death and damage to property.

WARNING: You should check for gas leaks every time you disconnect and reconnect a gas fitting.

You will need: soap and water solution and a rag or brush to apply it.

Make sure main burners are in the OFF position.

Make sure side burner is OFF. Remove valve control knob and screws. Remove enamel top. Figure 5.

Figure 5

Put the FlameCheck button on the FlameCheck valve.

To perform leak checks: Turn the gas supply on.

WARNING: Do not ignite burners while leak checking.

When checking for gas leaks push the FlameCheck button down and hold down until leak checking is complete. This will allow gas to fill the hoses and manifold. Figure 6.

Figure 6

Check for leaks by wetting the connections with the soap and water solution and watching for bubbles. If bubbles form or if a bubble grows there is a leak.

Note - Since some leak test solutions, including soap and water, may be slightly corrosive, all connections should be rinsed with water after checking for leaks.

Check:

a)Barbecue gas supply line to FlameCheck valve connection. Figure 7 (a).

b)Manifold to side burner hose connection. Figure 7 (b).

c)Barbecue gas supply line to natural gas supply connection. Figure 7(c).

WARNING: If there is a leak at connections (a) or (c), retighten the fitting with a wrench and recheck for leaks with soap and water solution.

If a leak persists after retightening the fitting, turn OFF the gas. DO NOT OPERATE THE BARBECUE.

Contact Weber-Stephen Customer Service.

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Contents Genesis 5500 Series LP GAS Units only Warranty Patents and Trademarks Contents For Installation in Canada Gas supply testingGeneral Instructions StorageGeneral Specifications for Piping Typical natural gas supply installation to a wood deck Recommended concrete pad requirements MethodTypical base installation for a wood deck Check package contents AssemblyStep Page Page Check contents of hardware packs Page Finish base assembly Assemble baseLevel the base Continue frame assembly Assemble the frameCheck the frame assembly Complete frame assemblyInsert bottom tubing plugs Install left end panel Secure frame assembly to anchored baseInstall three back panels Install bottom accessory trays Install side burner locksAdd cooking box Install side burner Install manifold bracketConnect barbecue gas supply line to the natural gas supply Check that all burner valves are offInstall igniter Purge air from gas linesBARBECUE. Contact Weber-Stephen Customer Service Check for gas leaksInstall brace panel and right end panel Set notched accessory tray in placeInstall cooking grates Insert Flavorizer Bars Steam-N-Chips SmokerInstall left hand swing table Install right hand swing table Hinge rod View from rear of barbecue Install the bottom tray Install the lidSecure the side burner Install glass doors Complete accessory installationLighting To ExtinguishManual Lighting Side burner will only operate when the Front burner is lit Lighting the side burnerCooking Drippings and greasePeriodic Cleaning After a Period of NonuseUsing the Steam-N-Chips Smoker To use the Steam-N-Chips SmokerAnnual Maintenance Inspection and Cleaning of the Weber Spider Stopper Guards General MaintenanceWeber Spider Stopper Guards Main Burner Flame Pattern Main Burner Cleaning ProcedureReplacing Main Burners Crossover Ignition System Operations FlameCheck Safety SystemCheck for gas leaks Burner does not light, or flame is low in High position Experiencing flare-upsSide Burner Troubleshooting Side Burner MaintenanceProblem Check Cure Side burner does not light Flame is low in High position19-20 22-24 71-72 31 45 46 43 44 51 35 20 39 19 Parts List Final Word Thanks
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