Weber 5500 Crossover Ignition System Operations, FlameCheck Safety System, Check for gas leaks

Page 43

ij) To reinstall burners, reverse steps c) through i).

CAUTION: The burner openings must be positioned properly over the valve orifices. Figure 17a.

Check proper assembly before fastening manifold in place. Figure 17b.

(a)

Valve

Burner

(b)

Figure 17

k)Reinstall the Spider Stopper Guards. Slightly rotate the Spider Stopper Guards so that the seams are in line with the Venturi fins. There should be no gaps in the seams or in the fit around the burners and valves. Figure 18.

Venturi fin

Check fit around valve

Check fit around burner

Figure 18

Crossover Ignition System Operations

If the Crossover Ignition System fails to ignite the Front burner, light the Front burner with a match. If the Front burner lights with a match, then check the Crossover Ignition System.

■Check that both the white and black ignition wires are attached properly. Figure 19.

White wire

Black wire

Figure 19

■Check that the Crossover Ignition button pushes the igniter (button) down, and returns to the up position.

■Check to see if the igniter is loose in the frame. Tighten if necessary; see Step “Install igniter” for correct procedure.

If the Crossover Ignition System still fails to light, contact Weber-Stephen Customer Service.

FlameCheck Safety System

The correct positioning of the thermocouple probe is shown in Figure 20. The tip of the probe is positioned in the flame. The probe senses the heat from the Front burner, and activates the FlameCheck valve. The valve allows the gas to flow into the Front burner. If the Front burner should go out for any reason, the thermocouple probe will cool off, thereby closing the FlameCheck valve, which stops the gas flow to the burners.

If the FlameCheck Safety System should fail to operate, contact Weber-Stephen Customer Service.

Center line

Thermocouple nuts

1/8 inch

CAUTION: If the Spider Stopper Guards do not fit tightly, contact Weber-Stephen Customer Service.

CAUTION: After reinstalling the gas lines, they should be leak checked with a soap and water solution before using the barbecue. (See Step

"Check for gas leaks".)

43

Ignition holes

Wall of

cooking box

 

Figure 20

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Contents Genesis 5500 Series LP GAS Units only Warranty Patents and Trademarks Contents Storage For Installation in CanadaGas supply testing General InstructionsGeneral Specifications for Piping Typical natural gas supply installation to a wood deck Method Recommended concrete pad requirementsTypical base installation for a wood deck Check package contents AssemblyStep Page Page Check contents of hardware packs Page Assemble base Finish base assemblyLevel the base Assemble the frame Continue frame assemblyCheck the frame assembly Complete frame assemblyInsert bottom tubing plugs Install left end panel Secure frame assembly to anchored baseInstall three back panels Install side burner locks Install bottom accessory traysAdd cooking box Install manifold bracket Install side burnerCheck that all burner valves are off Connect barbecue gas supply line to the natural gas supplyPurge air from gas lines Install igniterCheck for gas leaks BARBECUE. Contact Weber-Stephen Customer ServiceSet notched accessory tray in place Install brace panel and right end panelInsert Flavorizer Bars Steam-N-Chips Smoker Install cooking gratesInstall left hand swing table Install right hand swing table Hinge rod View from rear of barbecue Install the lid Install the bottom traySecure the side burner Complete accessory installation Install glass doorsTo Extinguish LightingManual Lighting Drippings and grease Side burner will only operate when the Front burner is litLighting the side burner CookingAfter a Period of Nonuse Periodic CleaningTo use the Steam-N-Chips Smoker Using the Steam-N-Chips SmokerAnnual Maintenance Inspection and Cleaning of the Weber Spider Stopper Guards General MaintenanceWeber Spider Stopper Guards Main Burner Flame Pattern Main Burner Cleaning ProcedureReplacing Main Burners Crossover Ignition System Operations FlameCheck Safety SystemCheck for gas leaks Experiencing flare-ups Burner does not light, or flame is low in High positionFlame is low in High position Side Burner TroubleshootingSide Burner Maintenance Problem Check Cure Side burner does not light19-20 22-24 71-72 31 45 46 43 44 51 35 20 39 19 Parts List Final Word Thanks
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The Weber 5500 is a standout grill in the realm of outdoor cooking, combining innovative technology with user-friendly features that cater to both novice grillers and seasoned barbecue aficionados. Its construction is robust, making it a reliable companion for outdoor gatherings, family cookouts, or even just a weekend dinner. The grill is designed to deliver exceptional performance while ensuring ease of use and maintenance.

One of the main features of the Weber 5500 is its powerful burners, which provide high heat output and even cooking across the entire grilling surface. With multiple stainless steel burners, users can achieve precise temperature control, making it easier to cook different types of food simultaneously. The ability to create distinct heat zones allows for versatile grilling methods such as direct searing or indirect cooking.

In addition to its efficient burners, the Weber 5500 boasts advanced ignition technology, ensuring a quick and reliable start-up every time. The electronic ignition system minimizes the hassle often associated with traditional match-light methods, making it safer and easier to begin grilling.

The grill is also equipped with a spacious cooking area, allowing for ample space to cook multiple items at once. The porcelain-enameled cooking grates retain heat exceptionally well, providing perfect grill marks and flavor infusion, while also being easy to clean.

Another noteworthy characteristic is the Weber 5500's built-in smoke box, which allows users to infuse their dishes with rich smoky flavors. This feature is perfect for those who enjoy the taste of smoked meats but may lack the space or equipment for a dedicated smoker.

Furthermore, the grill is designed with durability in mind. The high-quality materials used in its construction not only enhance its longevity but also ensure that it withstands the rigors of outdoor exposure. The rust-resistant finish promotes a clean and professional appearance, even after extended use.

The Weber 5500 also emphasizes safety, featuring heat-resistant handles and an integrated thermometer that enables users to monitor cooking temperatures without having to open the lid, thus preserving heat and preventing flare-ups.

In summary, the Weber 5500 is a powerful, versatile grill that incorporates modern technology, robust construction, and user-focused features. With its emphasis on performance, ease of use, and safety, it stands out as an essential tool for anyone looking to elevate their outdoor cooking experience. Whether for everyday meals or special occasions, the Weber 5500 consistently delivers results that impress.
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