Intelligent Motion Systems MDrive34Plus manual Mounting and Interface Guidelines

Page 31

SECTION 2.1

Mounting and Interface Guidelines

Mounting Recommendations

Flange mounting holes are drilled through with a diameter of 0.217" (5.51mm) to take standard 10-32 (M5) screws. The length of the screw used will be determined by the mounting flange width.

Mounting Recommendation

Allow Top

Clearance for

Wiring/Cabling

MDrive34Plus

Mounting Flange or Adapter Plate*

Mounting Hardware

4 x #10-32 Screw

4 x #10 Split Lockwasher

4 x #10 Flat Washer

4 x #10-32 Lock Nuts

*When determining material and thickness keep the

maximum MDrive34Plus temperature of 85°C in consideration.

Mounting Hole Pattern

4x Ø 0.217

(4x Ø 5.51)

Ø 2.900 (Ø 73.66)

2.739 SQ.

(69.57 SQ.)

Mounting Hardware (Metric)

4 x M5 - 0.80 Screw

4 x M5 Split Lockwasher

4 x M5 Flat Washer

4 x M5 - 0.80 Lock Nuts

Mounting Hardware is not supplied

Ø3.873 (Ø 98.37)

Figure 2.1.1: Mounting Recommendations and Drill Pattern

Part 2: Interfacing and Configuring

2-3

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Contents MDrive34Plus Microstepping MDrive34Plus Microstepping Hardware Reference Change Log Important information This page intentionally left blank Table Of Contents Appendices Appendix E Linear Slide Option List Of FiguresFigure C.2 10-Pin IDC List of Tables This Page Intentionally Left Blank MDrive34Plus Microstepping Figure GS.2 IMS Motor Interface Showing Default Settings Install the IMS SPI Motor InterfacePart Hardware Specifications Intentionally Left Blank Configuration Interface Features and BenefitsIntroduction to the MDrive34Plus Microstepping Page Electrical Specifications General SpecificationsSingle Length Setup ParametersDimensions in Inches mm Mechanical SpecificationsConnector Options Locking Wire Crimp with Internal Optical EncoderPin Assignment And Description Flying Leads Version Wire Color With Internal Encoder Function DescriptionMDrive 34Plus Microstepping Hardware Revision R071108 Mosi P2 Connector SPI CommunicationsPin # Function Description Pin Assignment And Description Pluggable Interface VersionPD02-3400-FL3 P3 Connector DC Power, 2-Pin Locking Wire CrimpRecommended Cable Prototype Development Cables Mating Connector KitsQuickStart Kit Communication ConvertersIntentionally Left Blank Part Interfacing Configuring Intentionally Left Blank Mounting Flange or Adapter Plate Allow Top Clearance for Wiring/CablingMounting and Interface Guidelines Mounting RecommendationsLayout and Interface Guidelines Rules of WiringRules of Shielding Recommended Mating Connectors and Pins 3 Typical MDrive Shown with Leads Secured Securing Power Leads and Logic LeadsChoosing a Power Supply for Your MDrive Interfacing DC PowerIP806 Unregulated Linear Supply DC Power Supply RecommendationsISP300-7 Unregulated Switching Supply IP804 Unregulated Linear Supply2 DC Power Connections Connecting DC PowerExample a Cabling Under 50 Feet, DC Power Recommended Power and Cable ConfigurationsMDrive34Plus Recommended Power Supply Cable AWG Intentionally Left Blank Isolated Input Interface and Connection Isolated Logic Input Pins and ConnectionsOptically Isolated Logic Inputs See Input Configuration Input ConfigurationUp/Down Step ClockDirection QuadratureChannel B DirectionStep Channel aOptocoupler Reference Optocoupler ReferenceOpen Collector Interface Example Input Connection ExamplesSwitch Interface Example Switch Interface Sourcing+VDC Motor Supply Minimum Required ConnectionsConnecting SPI Communications Logic SPI Pins and Connections2 Logic Level Shifting and Conditioning Circuit Logic Level Shifting and Conditioning CircuitSPI Clock SPI Master with Multiple MDrivePlus MicrosteppingConfiguration Parameters and Ranges Using the IMS SPI Motor Interface InstallationColor Coded Parameter Values View Motion Settings Screen Read-Only Part Serial Number ScreenIMS SPI Motor Interface Menu Options FileRecall UpgradeHelp Msel Microstep Resolution Selection Screen 1 The Motion Settings Configuration ScreenExit Connected/Disconnected IndicatorFactory SetInput Clock Filter Screen 2 I/O Settings Configuration ScreenEnable Active High/Low Input Clock TypeIMS Part Number/Serial Number Screen Fault IndicationIMS IMS Serial Number Upgrade Instructions IMS SPI Upgrader ScreenUpgrading the Firmware in the MDrivePlus Microstepping Port Menu Initialization ScreenIntentionally Left Blank SPI Timing Notes Using User-Defined SPICheck Sum Calculation for SPI MSB SPI Commands and ParametersSPI Communications Sequence WriteIntentionally Left Blank Appendices MDrive 34Plus Microstepping Hardware Revision R071108 Speed-Torque Curves MDrive34Plus Microstepping Motor PerformanceTriple Length Motor SpecificationsSingle Length Double LengthSelecting a Planetary Gearbox Planetary GearboxesSection Overview Product OverviewExample Calculating the Shock Load Output Torque TABFactors Reduction RatioFigure B.1 MDrive34 Torque-Speed Curve Nominal Output Torque=1.6 =1.7 =1.9 Shock Load Output TorqueType of System System InertiaLead Screw Rack and Pinion Conveyor BeltBelt Drive Rotary TableFigure B.6 Chain Drive System Inertia Considerations Chain DriveMDrive34Plus Planetary Gearbox Parameters Planetary Gearbox for MDrive34PlusPM81 Gearbox Ratios and Part Numbers Intentionally Left Blank Connectivity MD-CC30x-001 USB to SPI Converter and Parameter Setup CableMD-CC300-001 Connector Details Connector Detail and Mating Connector KitMating Connector Kit p/n CK-01 MD-CC3 MD-CC303-001Mating Connector Kit p/n CK-03 Figure C.4 12-Pin Wire CrimpInstalling the Cable/VCP Drivers Installation Procedure for the MD-CC30x-000Figure C.7 Hardware Update Wizard Screen Figure C.10 Hardware Properties Determining the Virtual COM Port VCPPrototype Development Cable PD12-1434-FL3 Wire Color CodePD10-3400-FL3 Internal Differential Encoder Mating Connector Kit p/n CK-02Mating Connector Kit p/n CK-05 Prototype Development Cable PD02-3400-FL3 Main PowerFactory Mounted Internal Encoder Interfacing an EncoderDifferential encoder Encoder ConnectionsSingle-End Encoder Available with Flying Leads Version only Encoder SignalsDifferential Encoder Encoder Cable Recommended Encoder Mating Connectors†Speed/Force correlating equations FeaturesLinear Slide Option MDrive34Plus Linear SlideMechanical Specifications SpecificationsWarranty Intelligent Motion Systems, Inc

MDrive34Plus specifications

The Intelligent Motion Systems MDrive34Plus is an advanced integrated stepper motor and drive solution designed for a wide range of industrial automation applications. This compact device combines the motor, drive, and control into a single unit, simplifying installation and minimizing space requirements. This makes it an ideal choice for applications where space and efficiency are critical.

One of the standout features of the MDrive34Plus is its high torque output, which enables it to handle significant loads with ease. Rated for a variety of torque configurations, this stepper motor provides the necessary power for demanding tasks while maintaining precise control and smooth operation. The MDrive34Plus also features a high-resolution microstepping capability, which enhances performance by providing smoother motion and reducing audible noise.

The device employs advanced digital control technologies, ensuring accurate positioning and minimizing erratic performance. Integrated with onboard intelligence, the MDrive34Plus allows for programmable settings, including acceleration, deceleration, and speed control, which can be customized according to the specific requirements of the application.

In terms of connectivity, the MDrive34Plus offers a range of communication protocols including RS-232, RS-485, and USB options, allowing it to easily integrate with various control systems and enable real-time monitoring and diagnostics. This flexibility is vital for modern automation solutions where adaptability is key.

The MDrive34Plus is also designed for robust performance in challenging environments, featuring an IP65 rated enclosure that protects against dust and moisture. This makes it suitable for use in a variety of industrial settings such as packaging, assembly, and robotics.

Furthermore, the MDrive34Plus supports both open-loop and closed-loop control configurations. This versatility provides users with the ability to choose the best operational mode for their application, optimizing performance and efficiency.

In conclusion, the Intelligent Motion Systems MDrive34Plus is a powerful, flexible, and easy-to-install integrated motor and drive solution. With its high torque capabilities, advanced digital control features, diverse connectivity options, and robust design, it stands out as an excellent choice for modern automation challenges. Whether for precise positioning tasks or heavy load handling, the MDrive34Plus is equipped to meet a broad spectrum of operational demands.
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