Intelligent Motion Systems manual Linear Slide Option, Features, MDrive34Plus Linear Slide

Page 95

APPENDIX E

Linear Slide Option

Features

•Screw driven slide offering exceptional linear speed, accurate positioning and long life at a compelling value

•High bidirectional repeatability of up to 50 micro-inches (1.25 microns)

•Positional lead accuracy of 0.0006"/in. – accuracies to 0.0001"/in. available

•Linear speeds not limited by critical screw speed

•Standard leads:

-

0.10" travel per revolution

- 0.50" travel per revolution

-

0.20" travel per revolution

- 1.00" travel per revolution

•Achieve speeds that exceed 60.0"/second while offering excellent repeatability, accuracy and axial stiffness

•Optional sensor flag kit available for home, limits and general purpose inputs

•Assembly includes a precision aluminum guide and carriage which is driven by a precision rolled stainless steel lead screw

•Sliding contact areas coated with TFE (Teflon) permanent lubrication to offer a low 0.09 coefficient of friction

•Exceptional torsional stiffness and stability

•Standard lengths from 12.0" to 42.0", longer sizes available upon request

•Comes standard with wear-compensating, anti-backlash driven carriage

•Additional passive carriages or slides available to support cantilevered loads

•Easily mountable with provided mounting flange and holes

•Extrusions provided for sensor mounts

MDrive34Plus Linear Slide

Speed-Force Limitations†

 

100

 

 

 

 

 

 

 

 

 

 

445

 

 

90

 

 

 

 

 

 

 

1.00" Screw Lead

400

 

 

80

 

 

 

 

 

 

 

356

 

 

 

 

 

 

 

 

 

0.50" Screw Lead

 

 

 

 

 

 

 

 

 

 

 

 

in lbs

70

 

 

 

 

 

 

 

0.20" Screw Lead

311

Axial

60

 

 

 

 

 

 

 

0.10" Screw Lead

267

 

 

 

 

 

 

 

 

 

 

Force

50

 

 

 

 

 

 

 

 

 

 

222

Force

40

 

 

 

 

 

 

 

 

 

 

178

Axial

30

 

 

 

 

 

 

 

 

 

 

133

in N

20

 

 

 

 

 

 

 

 

 

 

89

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

44

 

 

0

0

5

10

15

20

25

30

35

40

45

50

 

 

 

 

(127)

(254)

(381)

(508)

(635)

(762)

(889) (1016) (1143) (1270)

 

V Inches / sec (mm / sec)

Figure E.1: Speed Force Limitations

†Speed/Force correlating equations:

1Axial Force = Ffriction + Facceleration + Fgravity

Ffriction = (Weight)(0.09)

Facceleration = (Weight)(Acceleration) / Accel. of gravity

Fgravity = 0 for horizontal application and 1 Weight for vertical application

2(Axial Force)(Screw Lead) Torque = (0.393)(Screw Efficiency)

Force in lbs; Torque in oz-in, Lead in inches/rev

3Full Steps = (200 Full Steps/Rev)(Velocity)

SecondLead

Lead in inches/rev; Velocity in inches/second

Speed-Torque Curves

Torque in Oz - In

1000 C

900

800

700

600

500B

400

300A

200

24VDC

45VDC

75VDC

706

 

635

 

465

Torque

494

 

423

in N

353

-

 

282

cm

 

211

 

140

 

ASingle Stack

BDouble Stack

CTriple Stack

100

 

 

 

 

 

 

71

0 0

1000

2000

3000

4000

5000

6000

7000

(300)(600) (900) (1200) (1500) (1800) (2100)

Speed in Full Steps per Second (RPM)

Appendices

Figure E2: MDrive34Plus Speed Torque Curves

A-29

 

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Contents MDrive34Plus Microstepping MDrive34Plus Microstepping Hardware Reference Change Log Important information This page intentionally left blank Table Of Contents Appendices Appendix E Linear Slide Option List Of FiguresFigure C.2 10-Pin IDC List of Tables This Page Intentionally Left Blank MDrive34Plus Microstepping Figure GS.2 IMS Motor Interface Showing Default Settings Install the IMS SPI Motor InterfacePart Hardware Specifications Intentionally Left Blank Introduction to the MDrive34Plus Microstepping Features and BenefitsConfiguration Interface Page Electrical Specifications General SpecificationsSingle Length Setup ParametersDimensions in Inches mm Mechanical SpecificationsConnector Options Locking Wire Crimp with Internal Optical EncoderPin Assignment And Description Flying Leads Version Wire Color With Internal Encoder Function DescriptionMDrive 34Plus Microstepping Hardware Revision R071108 Mosi P2 Connector SPI CommunicationsPin # Function Description Pin Assignment And Description Pluggable Interface VersionPD02-3400-FL3 P3 Connector DC Power, 2-Pin Locking Wire CrimpRecommended Cable Prototype Development Cables Mating Connector KitsQuickStart Kit Communication ConvertersIntentionally Left Blank Part Interfacing Configuring Intentionally Left Blank Mounting Flange or Adapter Plate Allow Top Clearance for Wiring/CablingMounting and Interface Guidelines Mounting RecommendationsRules of Shielding Rules of WiringLayout and Interface Guidelines Recommended Mating Connectors and Pins 3 Typical MDrive Shown with Leads Secured Securing Power Leads and Logic LeadsChoosing a Power Supply for Your MDrive Interfacing DC PowerIP806 Unregulated Linear Supply DC Power Supply RecommendationsISP300-7 Unregulated Switching Supply IP804 Unregulated Linear Supply2 DC Power Connections Connecting DC PowerExample a Cabling Under 50 Feet, DC Power Recommended Power and Cable ConfigurationsMDrive34Plus Recommended Power Supply Cable AWG Intentionally Left Blank Optically Isolated Logic Inputs Isolated Logic Input Pins and ConnectionsIsolated Input Interface and Connection See Input Configuration Input ConfigurationUp/Down Step ClockDirection QuadratureChannel B DirectionStep Channel aOptocoupler Reference Optocoupler ReferenceOpen Collector Interface Example Input Connection ExamplesSwitch Interface Example Switch Interface Sourcing+VDC Motor Supply Minimum Required ConnectionsConnecting SPI Communications Logic SPI Pins and Connections2 Logic Level Shifting and Conditioning Circuit Logic Level Shifting and Conditioning CircuitSPI Clock SPI Master with Multiple MDrivePlus MicrosteppingColor Coded Parameter Values Using the IMS SPI Motor Interface InstallationConfiguration Parameters and Ranges View Motion Settings Screen Read-Only Part Serial Number ScreenIMS SPI Motor Interface Menu Options FileHelp UpgradeRecall Msel Microstep Resolution Selection Screen 1 The Motion Settings Configuration ScreenExit Connected/Disconnected IndicatorFactory SetInput Clock Filter Screen 2 I/O Settings Configuration ScreenEnable Active High/Low Input Clock TypeIMS IMS Serial Number Fault IndicationIMS Part Number/Serial Number Screen Upgrading the Firmware in the MDrivePlus Microstepping IMS SPI Upgrader ScreenUpgrade Instructions Port Menu Initialization ScreenIntentionally Left Blank Check Sum Calculation for SPI Using User-Defined SPISPI Timing Notes MSB SPI Commands and ParametersSPI Communications Sequence WriteIntentionally Left Blank Appendices MDrive 34Plus Microstepping Hardware Revision R071108 Speed-Torque Curves MDrive34Plus Microstepping Motor PerformanceTriple Length Motor SpecificationsSingle Length Double LengthSelecting a Planetary Gearbox Planetary GearboxesSection Overview Product OverviewExample Calculating the Shock Load Output Torque TABFactors Reduction RatioFigure B.1 MDrive34 Torque-Speed Curve Nominal Output Torque=1.6 =1.7 =1.9 Shock Load Output TorqueLead Screw System InertiaType of System Rack and Pinion Conveyor BeltBelt Drive Rotary TableFigure B.6 Chain Drive System Inertia Considerations Chain DrivePM81 Gearbox Ratios and Part Numbers Planetary Gearbox for MDrive34PlusMDrive34Plus Planetary Gearbox Parameters Intentionally Left Blank MD-CC300-001 MD-CC30x-001 USB to SPI Converter and Parameter Setup CableConnectivity Mating Connector Kit p/n CK-01 Connector Detail and Mating Connector KitConnector Details MD-CC3 MD-CC303-001Mating Connector Kit p/n CK-03 Figure C.4 12-Pin Wire CrimpInstalling the Cable/VCP Drivers Installation Procedure for the MD-CC30x-000Figure C.7 Hardware Update Wizard Screen Figure C.10 Hardware Properties Determining the Virtual COM Port VCPPrototype Development Cable PD12-1434-FL3 Wire Color CodePD10-3400-FL3 Internal Differential Encoder Mating Connector Kit p/n CK-02Mating Connector Kit p/n CK-05 Prototype Development Cable PD02-3400-FL3 Main PowerFactory Mounted Internal Encoder Interfacing an EncoderDifferential encoder Encoder ConnectionsDifferential Encoder Encoder SignalsSingle-End Encoder Available with Flying Leads Version only Encoder Cable Recommended Encoder Mating Connectors†Speed/Force correlating equations FeaturesLinear Slide Option MDrive34Plus Linear SlideMechanical Specifications SpecificationsWarranty Intelligent Motion Systems, Inc

MDrive34Plus specifications

The Intelligent Motion Systems MDrive34Plus is an advanced integrated stepper motor and drive solution designed for a wide range of industrial automation applications. This compact device combines the motor, drive, and control into a single unit, simplifying installation and minimizing space requirements. This makes it an ideal choice for applications where space and efficiency are critical.

One of the standout features of the MDrive34Plus is its high torque output, which enables it to handle significant loads with ease. Rated for a variety of torque configurations, this stepper motor provides the necessary power for demanding tasks while maintaining precise control and smooth operation. The MDrive34Plus also features a high-resolution microstepping capability, which enhances performance by providing smoother motion and reducing audible noise.

The device employs advanced digital control technologies, ensuring accurate positioning and minimizing erratic performance. Integrated with onboard intelligence, the MDrive34Plus allows for programmable settings, including acceleration, deceleration, and speed control, which can be customized according to the specific requirements of the application.

In terms of connectivity, the MDrive34Plus offers a range of communication protocols including RS-232, RS-485, and USB options, allowing it to easily integrate with various control systems and enable real-time monitoring and diagnostics. This flexibility is vital for modern automation solutions where adaptability is key.

The MDrive34Plus is also designed for robust performance in challenging environments, featuring an IP65 rated enclosure that protects against dust and moisture. This makes it suitable for use in a variety of industrial settings such as packaging, assembly, and robotics.

Furthermore, the MDrive34Plus supports both open-loop and closed-loop control configurations. This versatility provides users with the ability to choose the best operational mode for their application, optimizing performance and efficiency.

In conclusion, the Intelligent Motion Systems MDrive34Plus is a powerful, flexible, and easy-to-install integrated motor and drive solution. With its high torque capabilities, advanced digital control features, diverse connectivity options, and robust design, it stands out as an excellent choice for modern automation challenges. Whether for precise positioning tasks or heavy load handling, the MDrive34Plus is equipped to meet a broad spectrum of operational demands.
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