Intelligent Motion Systems MDrive34Plus Microstepping Motor Performance, Speed-Torque Curves

Page 69

APPENDIX A

MDrive34Plus Microstepping Motor Performance

Speed-Torque Curves

Single Length Rotary Motor

 

1000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

706

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

900

 

 

 

 

 

 

 

 

 

 

 

 

 

 

635

TorqueinN-cm

 

 

 

 

 

 

 

 

 

 

 

 

 

24 VDC

-OzinTorqueIn

800

 

 

 

 

 

 

 

 

 

 

 

 

465

 

 

 

 

 

 

 

 

 

 

 

 

45 VDC

700

 

 

 

 

 

 

 

 

 

 

 

 

494

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

75 VDC

 

 

600

 

 

 

 

 

 

 

 

 

 

 

 

 

 

423

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

353

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

400

 

 

 

 

 

 

 

 

 

 

 

 

 

 

282

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

300

 

 

 

 

 

 

 

 

 

 

 

 

 

 

211

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

140

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

71

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0 0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1000

2000

3000

4000

5000

6000

7000

 

 

 

 

(300)

(600)

(900)

(1200)

(1500)

(1800)

(2100)

 

Speed in Full Steps per Second (RPM)

Figure A.1: MDrive34Plus Microstepping Single Length Speed-Torque Curves

Double Length Rotary Motor

 

1000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

706

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

900

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

635

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24 VDC

 

-OzIn

800

 

 

 

 

 

 

 

 

 

 

 

 

 

465

Torque

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45 VDC

700

 

 

 

 

 

 

 

 

 

 

 

 

 

494

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

75 VDC

 

in

600

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

423

in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

353

Torque

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N -cm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

400

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

282

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

300

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

211

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

140

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

71

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0 0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1000

2000

3000

4000

5000

6000

7000

 

 

 

 

(300)

(600)

(900)

(1200)

(1500)

(1800)

(2100)

 

Speed in Full Steps per Second (RPM)

Figure A.2: MDrive34Plus Microstepping Double Length Speed-Torque Curves

Appendices

A-3

Page 68 Page 70
Image 69
Page 68 Page 70
Contents MDrive34Plus Microstepping MDrive34Plus Microstepping Hardware Reference Change Log Important information This page intentionally left blank Table Of Contents Appendices Appendix E Linear Slide Option List Of FiguresFigure C.2 10-Pin IDC List of Tables This Page Intentionally Left Blank MDrive34Plus Microstepping Figure GS.2 IMS Motor Interface Showing Default Settings Install the IMS SPI Motor InterfacePart Hardware Specifications Intentionally Left Blank Features and Benefits Configuration InterfaceIntroduction to the MDrive34Plus Microstepping Page Electrical Specifications General SpecificationsSingle Length Setup ParametersDimensions in Inches mm Mechanical SpecificationsConnector Options Locking Wire Crimp with Internal Optical EncoderPin Assignment And Description Flying Leads Version Wire Color With Internal Encoder Function DescriptionMDrive 34Plus Microstepping Hardware Revision R071108 Mosi P2 Connector SPI CommunicationsPin # Function Description Pin Assignment And Description Pluggable Interface VersionPD02-3400-FL3 P3 Connector DC Power, 2-Pin Locking Wire CrimpRecommended Cable QuickStart Kit Mating Connector KitsCommunication Converters Prototype Development CablesIntentionally Left Blank Part Interfacing Configuring Intentionally Left Blank Mounting and Interface Guidelines Allow Top Clearance for Wiring/CablingMounting Recommendations Mounting Flange or Adapter PlateRules of Wiring Layout and Interface GuidelinesRules of Shielding Recommended Mating Connectors and Pins 3 Typical MDrive Shown with Leads Secured Securing Power Leads and Logic LeadsChoosing a Power Supply for Your MDrive Interfacing DC PowerISP300-7 Unregulated Switching Supply DC Power Supply RecommendationsIP804 Unregulated Linear Supply IP806 Unregulated Linear Supply2 DC Power Connections Connecting DC PowerExample a Cabling Under 50 Feet, DC Power Recommended Power and Cable ConfigurationsMDrive34Plus Recommended Power Supply Cable AWG Intentionally Left Blank Isolated Logic Input Pins and Connections Isolated Input Interface and ConnectionOptically Isolated Logic Inputs See Input Configuration Input ConfigurationDirection Step ClockQuadrature Up/DownStep DirectionChannel a Channel BOptocoupler Reference Optocoupler ReferenceOpen Collector Interface Example Input Connection ExamplesSwitch Interface Example Switch Interface Sourcing+VDC Motor Supply Minimum Required ConnectionsConnecting SPI Communications Logic SPI Pins and Connections2 Logic Level Shifting and Conditioning Circuit Logic Level Shifting and Conditioning CircuitSPI Clock SPI Master with Multiple MDrivePlus MicrosteppingUsing the IMS SPI Motor Interface Installation Configuration Parameters and RangesColor Coded Parameter Values IMS SPI Motor Interface Menu Options Motion Settings Screen Read-Only Part Serial Number ScreenFile ViewUpgrade RecallHelp Msel Microstep Resolution Selection Screen 1 The Motion Settings Configuration ScreenFactory Connected/Disconnected IndicatorSet ExitEnable Active High/Low Screen 2 I/O Settings Configuration ScreenInput Clock Type Input Clock FilterFault Indication IMS Part Number/Serial Number ScreenIMS IMS Serial Number IMS SPI Upgrader Screen Upgrade InstructionsUpgrading the Firmware in the MDrivePlus Microstepping Port Menu Initialization ScreenIntentionally Left Blank Using User-Defined SPI SPI Timing NotesCheck Sum Calculation for SPI MSB SPI Commands and ParametersSPI Communications Sequence WriteIntentionally Left Blank Appendices MDrive 34Plus Microstepping Hardware Revision R071108 Speed-Torque Curves MDrive34Plus Microstepping Motor PerformanceSingle Length Motor SpecificationsDouble Length Triple LengthSection Overview Planetary GearboxesProduct Overview Selecting a Planetary GearboxFactors Calculating the Shock Load Output Torque TABReduction Ratio ExampleFigure B.1 MDrive34 Torque-Speed Curve Nominal Output Torque=1.6 =1.7 =1.9 Shock Load Output TorqueSystem Inertia Type of SystemLead Screw Rack and Pinion Conveyor BeltBelt Drive Rotary TableFigure B.6 Chain Drive System Inertia Considerations Chain DrivePlanetary Gearbox for MDrive34Plus MDrive34Plus Planetary Gearbox ParametersPM81 Gearbox Ratios and Part Numbers Intentionally Left Blank MD-CC30x-001 USB to SPI Converter and Parameter Setup Cable ConnectivityMD-CC300-001 Connector Detail and Mating Connector Kit Connector DetailsMating Connector Kit p/n CK-01 MD-CC3 MD-CC303-001Mating Connector Kit p/n CK-03 Figure C.4 12-Pin Wire CrimpInstalling the Cable/VCP Drivers Installation Procedure for the MD-CC30x-000Figure C.7 Hardware Update Wizard Screen Figure C.10 Hardware Properties Determining the Virtual COM Port VCPPrototype Development Cable PD12-1434-FL3 Wire Color CodePD10-3400-FL3 Internal Differential Encoder Mating Connector Kit p/n CK-02Mating Connector Kit p/n CK-05 Prototype Development Cable PD02-3400-FL3 Main PowerFactory Mounted Internal Encoder Interfacing an EncoderDifferential encoder Encoder ConnectionsEncoder Signals Single-End Encoder Available with Flying Leads Version onlyDifferential Encoder Encoder Cable Recommended Encoder Mating ConnectorsLinear Slide Option FeaturesMDrive34Plus Linear Slide †Speed/Force correlating equationsMechanical Specifications SpecificationsWarranty Intelligent Motion Systems, Inc

MDrive34Plus specifications

The Intelligent Motion Systems MDrive34Plus is an advanced integrated stepper motor and drive solution designed for a wide range of industrial automation applications. This compact device combines the motor, drive, and control into a single unit, simplifying installation and minimizing space requirements. This makes it an ideal choice for applications where space and efficiency are critical.

One of the standout features of the MDrive34Plus is its high torque output, which enables it to handle significant loads with ease. Rated for a variety of torque configurations, this stepper motor provides the necessary power for demanding tasks while maintaining precise control and smooth operation. The MDrive34Plus also features a high-resolution microstepping capability, which enhances performance by providing smoother motion and reducing audible noise.

The device employs advanced digital control technologies, ensuring accurate positioning and minimizing erratic performance. Integrated with onboard intelligence, the MDrive34Plus allows for programmable settings, including acceleration, deceleration, and speed control, which can be customized according to the specific requirements of the application.

In terms of connectivity, the MDrive34Plus offers a range of communication protocols including RS-232, RS-485, and USB options, allowing it to easily integrate with various control systems and enable real-time monitoring and diagnostics. This flexibility is vital for modern automation solutions where adaptability is key.

The MDrive34Plus is also designed for robust performance in challenging environments, featuring an IP65 rated enclosure that protects against dust and moisture. This makes it suitable for use in a variety of industrial settings such as packaging, assembly, and robotics.

Furthermore, the MDrive34Plus supports both open-loop and closed-loop control configurations. This versatility provides users with the ability to choose the best operational mode for their application, optimizing performance and efficiency.

In conclusion, the Intelligent Motion Systems MDrive34Plus is a powerful, flexible, and easy-to-install integrated motor and drive solution. With its high torque capabilities, advanced digital control features, diverse connectivity options, and robust design, it stands out as an excellent choice for modern automation challenges. Whether for precise positioning tasks or heavy load handling, the MDrive34Plus is equipped to meet a broad spectrum of operational demands.
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