Ultra electronic 105, 80 Install water piping, Install relief valve, General piping information

Ultra electronic 80, 105, 230 & -310, 155 manual Gas-fired Water boiler Series, Series 1/Series 2 identification
Ultra electronic 230 & -310, 105, 80, 155 manual BOILER, with PhD Technology HOW IT Works
Ultra electronic 155, 105, 80, 230 & -310 manual GAS-FIRED Water BOILER, with PhD Technology
Ultra electronic 105, 80, 230 & -310, 155 manual Contents, Hazard definitions
Ultra electronic 80, 105, 230 & -310 Please read before proceeding, When servicing boiler, Boiler operation, Boiler water
Ultra electronic 230 & -310, 80 Prepare boiler location, Installations must comply with, Before locating the boiler, check
Ultra electronic 155, 105, 80 manual Flooring and foundation, Residential garage installation, Provide air openings to room
Ultra electronic 105, 80, 155 Prevent combustion air contamination, When removing a boiler from existing common vent system
Ultra electronic 105, 155 manual Prepare boiler, Remove boiler from crate, Ultra-80 Series 1 and 2 only Propane operation
Ultra electronic 230 & -310, 105, 80, 155 manual Placing floor-mounted boilers, Placing wall-mounted boilers
Ultra electronic 155, 105, 80, 230 & -310 Perform hydrostatic pressure test, Prepare boiler for test, Fill and pressure test
Ultra electronic 105, 80, 230 & -310, 155 manual Install water piping, Install relief valve, General piping information
Ultra electronic 80, 105, 230 & -310, 155 manual System water piping methods, Circulators, Sizing space heat system piping
Ultra electronic 230 & -310, 105, 155 manual Sizing DHW system piping, Required boiler water flow rate, GPM, at 180F
Ultra electronic 155 Zoning with zone valves, Connect boiler to system as shown in when, Controlling the system circulator
Ultra electronic 105, 80, 230 & -310, 155 manual Zoning with circulators
Ultra electronic 80, 105, 230 & -310, 155 manual Radiant heating applications, Setting boiler outlet water target temperature
Ultra electronic 230 & -310, 105, 80, 155 manual Chilled water systems, Chilled water system plus optional
Ultra electronic 155, 105, 80, 230 & -310 Venting, combustion air & condensate line, Install vent and combustion air piping
Ultra electronic 105, 80, 155 Connect condensate drain, Leave the top of the ½ tee OPEN. This is needed as a, Vacuum break
Ultra electronic 80, 105, 230 & -310, 155 manual Gas piping, Connecting gas supply piping, Wall-mounted boilers
Ultra electronic 230 & -310 Natural Gas, Propane Gas, Pipe sizing for natural gas, Propane supply pressure requirements
Ultra electronic 155, 105 Startup, Check/control water chemistry, Freeze protection when used, Fill and test water system Ultra electronic 105, 80, 230 & -310, 155 Check for gas leaks Final checks before starting boiler, Check thermostat circuits Ultra electronic 80, 105, 230 & -310, 155 Check system and boiler, Check flame & combustion, Adjust and test boiler controls Ultra electronic 230 & -310, 105, 80, 155 manual Check-out/startup verification Ultra electronic 155, 105, 80, 230 & -310 manual Check-out/startup verification Installation certificate Ultra electronic 105, 80, 230 & -310, 155 manual Annual startup and general maintenance, Service and maintenance schedules Ultra electronic 80, 105, 230 & -310, 155 manual Annual startup, Handling ceramic fiber materials Ultra electronic 230 & -310, 80 Clean condensate trap, Check water system, Check all piping for leaks Check expansion tank Ultra electronic 155, 105, 80 manual Check boiler relief valve, Inspect ignition electrode, Check ignition ground wiring Ultra electronic 105, 80 Perform startup and checks, Check flame signal, Check burner flame, Check flue gas temperature Ultra electronic 80 Maintenance general, Replace boiler jacket front door after startup or servicing, General maintenance Ultra electronic 230 & -310, 105, 80 manual Maintenance and annual startup, Access exchanger Ultra-155, -230, -310 Only Ultra electronic 155, 105, 80, 230 & -310 manual Replacement parts
Page 12

3 GAS-FIRED WATER BOILER SERIES 2 — Boiler Manual

Install water piping

Install relief valve

1.Install relief valve in ¾" street elbow piped from boiler supply piping tee (Figure 3, page 11). Pipe the relief valve only as shown, in the location shown.

2.Connect discharge piping to safe disposal location, following guidelines in the WARNING below.

To avoid water damage or scalding due to relief valve operation:

•Discharge line must be connected to relief valve outlet and run to a safe place of disposal. Terminate the discharge line in a manner that will prevent possibility of severe burns or property damage should the valve discharge.

•Discharge line must be as short as possible and be the same size as the valve discharge connection throughout its entire length.

•Discharge line must pitch downward from the valve and terminate at least 6" above the floor drain where any discharge will be clearly visible.

•The discharge line shall terminate plain, not threaded, with a material serviceable for temperatures of 375 °F or greater.

•Do not pipe the discharge to any place where freezing could occur.

•No shutoff valve shall be installed between the relief valve and boiler, or in the discharge line. Do not plug or place any obstruction in the discharge line.

•Test the operation of the valve after filling and pressurizing system by lifting the lever. Make sure the valve discharges freely. If the valve fails to operate correctly, replace it with a new relief valve.

•Failure to comply with the above guidelines could result in failure of the relief valve to operate, resulting in possibility of severe personal injury, death or substantial property damage.

Use two wrenches when tightening water piping at boiler, using one wrench to prevent the boiler return line or supply line from turning. Failure to support the boiler piping connections to prevent them from turning could cause damage to boiler components.

General piping information

Additional controls, when required

The Ultra control module uses temperature sensors to provide both high limit protection and modulating temperature control. The control module also provides low water protection by sensing the temperature of the heat exchanger. Some codes/jurisdictions may require additional external controls for high limit and/or low water cutoff protection.

Additional limit control:

Following standard industry practices, if installation is to comply with ASME or Canadian requirements, an additional high temperature limit is needed. Consult local requirements for other codes/standards to determine if needed.

1.Install additional high temperature limit constructed to prevent a temperature setting above 200°F in system supply piping between boiler and isolation valve. (Note that the Ultra control module operating limit function shuts the boiler down at 190°F or Parameter 4, whichever is lower.)

2.See Ultra Control Supplement for wiring.

a.If limit control is to cause a boiler hard lockout (requiring manual reset of Ultra control module), connect isolated contact to field control wiring terminals 6 and 8 as shown in wiring diagram.

b.Otherwise, connect isolated contact between terminals 6 and 7 for a soft lockout (automatic reset).

c.If using a manual reset limit control or wiring in the manual reset circuit, Parameter 4 should be no closer than 20°F to the limit control setting (i.e., no higher than 180°F for a 200°F limit setting, for example).

Separate low water cutoff:

A low water cutoff device is required when boiler is installed above piping level or by certain state or local codes or insurance companies. Consult local requirements to determine.

1.If required, use a low water cutoff designed for water installations. Electrode probe-type is recommended.

2.Purchase low water cutoff and install in tee in supply piping above boiler.

3.See Ultra Control Supplement for wiring.

a.If limit control is to cause a boiler hard lockout (requiring manual reset of Ultra control module), connect isolated contact to field control wiring terminals 6 and 8 as shown in wiring diagram.

b.Otherwise, connect isolated contact between terminals 6 and 7 for a soft lockout (automatic reset).

Backflow preventer:

Use backflow check valve in cold water supply as required by local codes.

12

Part number 550-100-026/0404

Page 11 Page 13
Image 12
Page 11 Page 13
Contents Gas-fired Water boiler Series Series 1/Series 2 identificationBOILER, with PhD Technology HOW IT Works GAS-FIRED Water BOILER, with PhD Technology Contents Hazard definitionsWhen servicing boiler Please read before proceedingBoiler operation Boiler waterInstallations must comply with Prepare boiler locationBefore locating the boiler, check Provide clearancesResidential garage installation Flooring and foundationProvide air openings to room Vent and air pipingWhen removing a boiler from existing common vent system Prevent combustion air contaminationSeal any unused openings in the common venting system Prepare boiler Remove boiler from crateUltra-80 Series 1 and 2 only Propane operation Ultra-310 Series 1 Boilers only Propane operationPlacing floor-mounted boilers Placing wall-mounted boilersSet boiler in place and check level Perform hydrostatic pressure test Prepare boiler for testFill and pressure test Drain and remove fittingsInstall water piping Install relief valveAdditional controls, when required General piping informationSystem water piping methods CirculatorsSizing space heat system piping Sizing DHW system piping Required boiler water flow rate, GPM, at 180FZoning with zone valves Connect boiler to system as shown in whenControlling the system circulator Zoning with circulators Setting boiler outlet water target temperature Radiant heating applicationsChilled water systems Chilled water system plus optionalInstall vent and combustion air piping Venting, combustion air & condensate linePrepare condensate fittings Connect condensate drain Leave the top of the ½ tee OPEN. This is needed as aVacuum break Connecting gas supply piping Gas pipingWall-mounted boilers Natural Gas Propane GasPipe sizing for natural gas Natural gas supply pressure requirementsFreeze protection when used StartupCheck/control water chemistry Fill and test water systemCheck for gas leaks Final checks before starting boiler Check thermostat circuitsInspect/fill condensate system To start the boilerAdjust and test boiler controls Check system and boilerCheck flame & combustion Check-out/startup verification Check-out/startup verification Installation certificate Annual startup and general maintenance Service and maintenance schedulesAnnual startup Handling ceramic fiber materialsClean condensate trap Check water systemCheck all piping for leaks Check expansion tank Check air openingsCheck ignition ground wiring Check all boiler wiringCheck control settings Check boiler relief valveCheck flame signal Check flue gas temperaturePerform startup and checks Check burner flameMaintenance general General maintenanceCleaning boiler heat exchanger Replace boiler jacket front door after startup or servicingMaintenance and annual startup Access exchanger Ultra-155, -230, -310 OnlyExchanger cleaning ALL models Replacement parts Jacket parts Replacement parts Heat exchanger and piping Ultra-80 Replacement parts Heat exchanger and piping Ultra-155 to Replacement parts Controls Dimensions Ratings DOE

230 & -310, 105, 155, 80 specifications

Ultra Electronics, a recognized leader in advanced electronic systems, has developed various innovative products catering to different fields, particularly defense, aerospace, and security. Among its notable offerings are the Ultra 230 and demographic models such as the -310, -105, -155, and -80, each designed to meet specific operational requirements and challenges.

The Ultra 230 is renowned for its superior processing capabilities, which leverage high-performance computing to manage complex tasks efficiently. This platform integrates multifaceted technologies like electronic warfare, communications, and sensor data fusion, ensuring that users have real-time information for informed decision-making. The design emphasizes modularity, allowing end-users to customize the system according to their mission profiles.

The Ultra 310 variant extends the functionalities of the 230, providing enhanced connectivity options. Its robust communication interfaces facilitate seamless integration with various networks, ensuring effective data exchange across multiple platforms. This model is particularly effective in joint operations where interoperability is critical among allied forces.

Ultra's -105 model is designed specifically for ground vehicles, offering ruggedness and resilience under harsh conditions. It features advanced environmental protection, allowing it to withstand dust, moisture, and vibration. This makes the -105 ideal for tactical military applications where reliability in diverse terrains is crucial.

The -155 model emphasizes versatility and adaptability, boasting a wide range of components and configurations. This allows for easy upgrades and maintenance, enabling military and defense organizations to stay current with technological advancements without significant investments in new equipment.

Lastly, the Ultra 80 is aimed at the aviation sector, focusing on lightweight design without compromising on power or functionality. It employs cutting-edge materials that enhance performance while reducing overall weight, making it ideal for aerial applications.

In summary, Ultra Electronics' products - the 230, -310, -105, -155, and -80 - showcase a commitment to innovation and operational excellence. Each model brings forth unique features and technologies, ensuring they meet the diverse needs of their users across various industries. From advanced processing capabilities to rugged designs suitable for any environment, Ultra Electronics continues to push the boundaries of technological advancement, maintaining its position as a frontrunner in the electronic systems market.
Top Page Image Contents