Ultra electronic 155, 105, 80, 230 & -310 Flooring and foundation, Residential garage installation

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1 GAS-FIRED WATER BOILER SERIES 2 — Boiler Manual

Prepare boiler location (continued)

Flooring and foundation

Flooring

The Ultra boiler is approved for installation on combustible flooring, but must never be installed on carpeting.

Do not install boiler on carpeting even if foundation is used. Fire can result, causing severe personal injury, death or substantial property damage.

Foundation

Provide a solid foundation pad, at least 2 inches above the floor, if any of the following is true:

•floor can become flooded.

•the floor is dirt, sand, gravel or other loose material.

•the boiler mounting area is severely uneven or sloped.

The minimum foundation size is:

•Ultra-80 to -230: 24 inches wide x 20 inches deep.

•Ultra-310: 24 inches wide x 23 inches deep

Foundation may be of wood, brick or concrete (minimum 2 inches thick) construction.

If flooding is possible, elevate boiler sufficiently to prevent water from reaching boiler.

Ultra boiler in same space with other gas or oil-firedappliances

1.Follow the National Fuel Gas Code (U. S.) or CSA B149.1 and B149.2 (Canada) to size/verify size of the combustion/ventilation air openings into the space.

The space must be provided with combustion/ventilation air openings correctly sized for all other appliances located in the same space as the Ultra boiler.

Replace boiler jacket front door after servicing. The boiler front door must be securely fastened to the boiler to prevent boiler from drawing air from inside the boiler room. This is particularly important if the boiler is located in the same room as other appliances.

Failure to comply with the above warnings could result in severe personal injury, death or substantial property damage.

2.Size openings only on the basis of the other appliances in the space. No additional air opening free area is needed for the Ultra boiler because it takes its combustion air from outside (direct vent installation).

Residential garage installation

Precautions

Take the following special precautions when installing the boiler in a residential garage. If the boiler is located in a residential garage, per ANSI Z223.1, paragraph 5.1.9:

•Mount the boiler with a minimum of 18 inches above the floor of the garage to the bottom of the boiler to ensure the burner and ignition devices will be no less than 18 inches above the floor.

•Locate or protect the boiler so it cannot be damaged by a moving vehicle.

Provide air openings to room:

Ultra boiler alone in boiler room

1.No air ventilation openings into boiler room are needed when clearances around Ultra boiler are at least equal to the SERVICE clearances shown in Figure 1. For spaces that do NOT supply this clearance, provide two openings as shown in Figure 1. Each opening must provide 1 square inch free area per 1,000 Btuh of boiler input.

Vent and air piping

The Ultra boiler requires a special vent system, designed for pressurized venting. Ultra boilers are rated ANSI Z21.13 Category IV (pressurized vent, likely to condense in the vent).

You must also install air piping from outside to the boiler air intake adapter. The resultant installation is categorized as direct vent (sealed combustion). Note prevention of combustion air contamination on page 8 when considering vent/air termination.

Vent and air must terminate near one another and may be vented vertically through the roof or out a side wall. You may use any of the vent/air piping methods covered in the Ultra Boiler Vent Supplement, included in the envelope assembly. Do not attempt to install the Ultra boiler using any other means.

Be sure to locate the boiler such that the vent and air piping can be routed through the building and properly terminated. The vent/air piping lengths, routing and

Part number 550-100-026/0404

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Contents Series 1/Series 2 identification Gas-fired Water boiler SeriesBOILER, with PhD Technology HOW IT Works GAS-FIRED Water BOILER, with PhD Technology Hazard definitions ContentsBoiler water When servicing boilerPlease read before proceeding Boiler operationProvide clearances Installations must comply withPrepare boiler location Before locating the boiler, checkVent and air piping Residential garage installationFlooring and foundation Provide air openings to roomPrevent combustion air contamination When removing a boiler from existing common vent systemSeal any unused openings in the common venting system Ultra-310 Series 1 Boilers only Propane operation Prepare boilerRemove boiler from crate Ultra-80 Series 1 and 2 only Propane operationPlacing wall-mounted boilers Placing floor-mounted boilersSet boiler in place and check level Drain and remove fittings Perform hydrostatic pressure testPrepare boiler for test Fill and pressure testGeneral piping information Install water pipingInstall relief valve Additional controls, when requiredCirculators System water piping methodsSizing space heat system piping Required boiler water flow rate, GPM, at 180F Sizing DHW system pipingConnect boiler to system as shown in when Zoning with zone valvesControlling the system circulator Zoning with circulators Radiant heating applications Setting boiler outlet water target temperatureChilled water system plus optional Chilled water systemsVenting, combustion air & condensate line Install vent and combustion air pipingPrepare condensate fittings Leave the top of the ½ tee OPEN. This is needed as a Connect condensate drainVacuum break Gas piping Connecting gas supply pipingWall-mounted boilers Natural gas supply pressure requirements Natural GasPropane Gas Pipe sizing for natural gasFill and test water system Freeze protection when usedStartup Check/control water chemistryTo start the boiler Check for gas leaks Final checks before starting boilerCheck thermostat circuits Inspect/fill condensate systemCheck system and boiler Adjust and test boiler controlsCheck flame & combustion Check-out/startup verification Check-out/startup verification Installation certificate Service and maintenance schedules Annual startup and general maintenanceHandling ceramic fiber materials Annual startupCheck air openings Clean condensate trapCheck water system Check all piping for leaks Check expansion tankCheck boiler relief valve Check ignition ground wiringCheck all boiler wiring Check control settingsCheck burner flame Check flame signalCheck flue gas temperature Perform startup and checksReplace boiler jacket front door after startup or servicing Maintenance generalGeneral maintenance Cleaning boiler heat exchangerAccess exchanger Ultra-155, -230, -310 Only Maintenance and annual startupExchanger cleaning ALL models Replacement parts Jacket parts Replacement parts Heat exchanger and piping Ultra-80 Replacement parts Heat exchanger and piping Ultra-155 to Replacement parts Controls Dimensions DOE Ratings

230 & -310, 105, 155, 80 specifications

Ultra Electronics, a recognized leader in advanced electronic systems, has developed various innovative products catering to different fields, particularly defense, aerospace, and security. Among its notable offerings are the Ultra 230 and demographic models such as the -310, -105, -155, and -80, each designed to meet specific operational requirements and challenges.

The Ultra 230 is renowned for its superior processing capabilities, which leverage high-performance computing to manage complex tasks efficiently. This platform integrates multifaceted technologies like electronic warfare, communications, and sensor data fusion, ensuring that users have real-time information for informed decision-making. The design emphasizes modularity, allowing end-users to customize the system according to their mission profiles.

The Ultra 310 variant extends the functionalities of the 230, providing enhanced connectivity options. Its robust communication interfaces facilitate seamless integration with various networks, ensuring effective data exchange across multiple platforms. This model is particularly effective in joint operations where interoperability is critical among allied forces.

Ultra's -105 model is designed specifically for ground vehicles, offering ruggedness and resilience under harsh conditions. It features advanced environmental protection, allowing it to withstand dust, moisture, and vibration. This makes the -105 ideal for tactical military applications where reliability in diverse terrains is crucial.

The -155 model emphasizes versatility and adaptability, boasting a wide range of components and configurations. This allows for easy upgrades and maintenance, enabling military and defense organizations to stay current with technological advancements without significant investments in new equipment.

Lastly, the Ultra 80 is aimed at the aviation sector, focusing on lightweight design without compromising on power or functionality. It employs cutting-edge materials that enhance performance while reducing overall weight, making it ideal for aerial applications.

In summary, Ultra Electronics' products - the 230, -310, -105, -155, and -80 - showcase a commitment to innovation and operational excellence. Each model brings forth unique features and technologies, ensuring they meet the diverse needs of their users across various industries. From advanced processing capabilities to rugged designs suitable for any environment, Ultra Electronics continues to push the boundaries of technological advancement, maintaining its position as a frontrunner in the electronic systems market.
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