Ultra electronic 80, 105, 230 & -310, 155 manual Annual startup, Handling ceramic fiber materials

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GAS-FIRED WATER BOILER SERIES 2 — Boiler Manual

 

Annual startup

The boiler should be inspected and started annually, at the beginning of the heating season, only by a qualified service technician. In addition, the maintenance and care of the boiler designated in Table 5 and explained on the following pages must be performed to assure maximum boiler efficiency and reliability. Failure to service and maintain the boiler and system could result in equipment failure.

Electrical shock hazard — Turn off power to the boiler before any service operation on the boiler except as noted otherwise in this instruction manual. Failure to turn off electrical power could result in electrical shock, causing severe personal injury or death.

Handling ceramic fiber materials

REMOVAL OF COMBUSTION CHAMBER LINING

The combustion chamber lining in this product contains ceramic fiber material. Ceramic fibers can be converted to cristobalite in very high temperature applications. The International Agency for Research on Cancer (IARC) has concluded, "Crystalline silica inhaled in the form of quartz or cristobalite from occupational sources is carcinogenic to humans (Group 1).":

■Avoid breathing dust and contact with skin and eyes.

•Use NIOSH certified dust respirator (N95). This type of respirator is based on the OSHA requirements for cristobalite at the time this document was written. Other types of respirators may be needed depending on the job site conditions. Current NIOSH recommendations can be found on the NIOSH web site at http:// www.cdc.gov/niosh/homepage.html. NIOSH approved respirators, manufacturers, and phone numbers are also listed on this web site.

•Wear long-sleeved, loose fitting clothing, gloves, and eye protection.

■Apply enough water to the combustion chamber lining or base insulation to prevent airborne dust.

■Remove combustion chamber lining or base insulation from the boiler and place it in a plastic bag for disposal.

■Wash potentially contaminated clothes separately from other clothing. Rinse clothes washer thoroughly.

NIOSH stated First Aid.

■Eye: Irrigate immediately

■Breathing: Fresh air.

Address reported problems

1.Inspect any problems reported by owner and correct before proceeding.

Inspect boiler area

1.Verify that boiler area is free of any combustible materials, gasoline and other flammable vapors and liquids.

2.Verify that air intake area is free of any of the contaminants listed on page 8 of this manual. If any of these are present in the boiler intake air vicinity, they must be removed. If they cannot be removed, reinstall the air and vent lines per this manual and the Ultra Boiler Vent Supplement.

Inspect boiler interior

1.Remove jacket front door and inspect interior of boiler.

2.Remove the venturi air inlet silencer and clean if necessary. Replace silencer.

3.Vacuum any sediment from the inside of the boiler and components. Remove any obstructions.

Do not use solvents to clean any of the boiler components. The components could be damaged, resulting in unreliable or unsafe operation.

Part number 550-100-026/0404

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Contents Series 1/Series 2 identification Gas-fired Water boiler SeriesBOILER, with PhD Technology HOW IT Works GAS-FIRED Water BOILER, with PhD Technology Hazard definitions ContentsPlease read before proceeding When servicing boilerBoiler operation Boiler waterPrepare boiler location Installations must comply withBefore locating the boiler, check Provide clearancesFlooring and foundation Residential garage installationProvide air openings to room Vent and air pipingSeal any unused openings in the common venting system When removing a boiler from existing common vent systemPrevent combustion air contamination Remove boiler from crate Prepare boilerUltra-80 Series 1 and 2 only Propane operation Ultra-310 Series 1 Boilers only Propane operationSet boiler in place and check level Placing floor-mounted boilersPlacing wall-mounted boilers Prepare boiler for test Perform hydrostatic pressure testFill and pressure test Drain and remove fittingsInstall relief valve Install water pipingAdditional controls, when required General piping informationSizing space heat system piping System water piping methodsCirculators Required boiler water flow rate, GPM, at 180F Sizing DHW system pipingControlling the system circulator Zoning with zone valvesConnect boiler to system as shown in when Zoning with circulators Radiant heating applications Setting boiler outlet water target temperatureChilled water system plus optional Chilled water systemsPrepare condensate fittings Install vent and combustion air pipingVenting, combustion air & condensate line Vacuum break Connect condensate drainLeave the top of the ½ tee OPEN. This is needed as a Wall-mounted boilers Connecting gas supply pipingGas piping Propane Gas Natural GasPipe sizing for natural gas Natural gas supply pressure requirementsStartup Freeze protection when usedCheck/control water chemistry Fill and test water systemCheck thermostat circuits Check for gas leaks Final checks before starting boilerInspect/fill condensate system To start the boilerCheck flame & combustion Adjust and test boiler controlsCheck system and boiler Check-out/startup verification Check-out/startup verification Installation certificate Service and maintenance schedules Annual startup and general maintenanceHandling ceramic fiber materials Annual startupCheck water system Clean condensate trapCheck all piping for leaks Check expansion tank Check air openingsCheck all boiler wiring Check ignition ground wiringCheck control settings Check boiler relief valveCheck flue gas temperature Check flame signalPerform startup and checks Check burner flameGeneral maintenance Maintenance generalCleaning boiler heat exchanger Replace boiler jacket front door after startup or servicingExchanger cleaning ALL models Maintenance and annual startupAccess exchanger Ultra-155, -230, -310 Only Replacement parts Jacket parts Replacement parts Heat exchanger and piping Ultra-80 Replacement parts Heat exchanger and piping Ultra-155 to Replacement parts Controls Dimensions DOE Ratings

230 & -310, 105, 155, 80 specifications

Ultra Electronics, a recognized leader in advanced electronic systems, has developed various innovative products catering to different fields, particularly defense, aerospace, and security. Among its notable offerings are the Ultra 230 and demographic models such as the -310, -105, -155, and -80, each designed to meet specific operational requirements and challenges.

The Ultra 230 is renowned for its superior processing capabilities, which leverage high-performance computing to manage complex tasks efficiently. This platform integrates multifaceted technologies like electronic warfare, communications, and sensor data fusion, ensuring that users have real-time information for informed decision-making. The design emphasizes modularity, allowing end-users to customize the system according to their mission profiles.

The Ultra 310 variant extends the functionalities of the 230, providing enhanced connectivity options. Its robust communication interfaces facilitate seamless integration with various networks, ensuring effective data exchange across multiple platforms. This model is particularly effective in joint operations where interoperability is critical among allied forces.

Ultra's -105 model is designed specifically for ground vehicles, offering ruggedness and resilience under harsh conditions. It features advanced environmental protection, allowing it to withstand dust, moisture, and vibration. This makes the -105 ideal for tactical military applications where reliability in diverse terrains is crucial.

The -155 model emphasizes versatility and adaptability, boasting a wide range of components and configurations. This allows for easy upgrades and maintenance, enabling military and defense organizations to stay current with technological advancements without significant investments in new equipment.

Lastly, the Ultra 80 is aimed at the aviation sector, focusing on lightweight design without compromising on power or functionality. It employs cutting-edge materials that enhance performance while reducing overall weight, making it ideal for aerial applications.

In summary, Ultra Electronics' products - the 230, -310, -105, -155, and -80 - showcase a commitment to innovation and operational excellence. Each model brings forth unique features and technologies, ensuring they meet the diverse needs of their users across various industries. From advanced processing capabilities to rugged designs suitable for any environment, Ultra Electronics continues to push the boundaries of technological advancement, maintaining its position as a frontrunner in the electronic systems market.
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