Ultra electronic 105, 80, 230 & -310, 155 manual Connect condensate drain, Vacuum break

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4 GAS-FIRED WATER BOILER SERIES 2 — Boiler Manual

Venting, combustion air & condensate line (continued)

Connect condensate drain

Figure 12 Condensate drain — Ultra-80 & -105

1.Remove condensate trap line from bag. Prepare and install per page 19. Secure to jacket by attaching PVC tee as shown in Figure 13.

2.Slide trap line onto flue outlet condensate connection and PVC reducing elbow as shown in Figure 12, 13 or 14. Secure with hose clamps.

3.Connect condensate drain tubing to the ½" PVC tee and run to floor drain or condensate pump. Use ½" PVC or CPVC pipe; or 5/8" I.D. tubing.

 

Use materials approved by the authority

 

 

having jurisdiction. In the absence of other

 

 

 

 

authority, PVC and CPVC pipe must

 

 

comply with ASTM D1785, F441 or D2665.

 

 

Cement and primer must comply with

 

 

ASTM D2564 or F493. For Canada, use

 

 

CSA or ULC certified PVC or CPVC pipe,

 

 

fittings and cement.

Figure 13 Condensate drain — Ultra-155 & -230

 

 

(PVC tee installation shown applies

4. Leave the top of the ½" tee OPEN. This is needed as a

to all models))

 

vacuum break.

 

5.When installing a condensate pump, select one approved for use with condensing boilers and furnaces. The pump should have an overflow switch to prevent property damage from condensate spillage.

6.Condensate from the Ultra boiler will be slightly acidic (typically with a pH from 3.2 to 4.5). Install a neutralizing filter if required by local codes.

The condensate line must remain unobstructed, allowing free flow of condensate. If condensate is allowed to freeze in the line or if the line is obstructed in any other manor, condensate can exit from the boiler tee, resulting in potential water damage to property.

Figure 14 Condensate drain — Ultra-310

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Part number 550-100-026/0404

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Contents Gas-fired Water boiler Series Series 1/Series 2 identificationBOILER, with PhD Technology HOW IT Works GAS-FIRED Water BOILER, with PhD Technology Contents Hazard definitionsWhen servicing boiler Please read before proceedingBoiler operation Boiler waterInstallations must comply with Prepare boiler locationBefore locating the boiler, check Provide clearancesResidential garage installation Flooring and foundationProvide air openings to room Vent and air pipingSeal any unused openings in the common venting system When removing a boiler from existing common vent systemPrevent combustion air contamination Prepare boiler Remove boiler from crateUltra-80 Series 1 and 2 only Propane operation Ultra-310 Series 1 Boilers only Propane operationSet boiler in place and check level Placing floor-mounted boilersPlacing wall-mounted boilers Perform hydrostatic pressure test Prepare boiler for testFill and pressure test Drain and remove fittingsInstall water piping Install relief valveAdditional controls, when required General piping informationSizing space heat system piping System water piping methodsCirculators Sizing DHW system piping Required boiler water flow rate, GPM, at 180FControlling the system circulator Zoning with zone valvesConnect boiler to system as shown in when Zoning with circulators Setting boiler outlet water target temperature Radiant heating applicationsChilled water systems Chilled water system plus optionalPrepare condensate fittings Install vent and combustion air pipingVenting, combustion air & condensate line Vacuum break Connect condensate drainLeave the top of the ½ tee OPEN. This is needed as a Wall-mounted boilers Connecting gas supply pipingGas piping Natural Gas Propane GasPipe sizing for natural gas Natural gas supply pressure requirementsFreeze protection when used StartupCheck/control water chemistry Fill and test water systemCheck for gas leaks Final checks before starting boiler Check thermostat circuitsInspect/fill condensate system To start the boilerCheck flame & combustion Adjust and test boiler controlsCheck system and boiler Check-out/startup verification Check-out/startup verification Installation certificate Annual startup and general maintenance Service and maintenance schedulesAnnual startup Handling ceramic fiber materialsClean condensate trap Check water systemCheck all piping for leaks Check expansion tank Check air openingsCheck ignition ground wiring Check all boiler wiringCheck control settings Check boiler relief valveCheck flame signal Check flue gas temperaturePerform startup and checks Check burner flameMaintenance general General maintenanceCleaning boiler heat exchanger Replace boiler jacket front door after startup or servicingExchanger cleaning ALL models Maintenance and annual startupAccess exchanger Ultra-155, -230, -310 Only Replacement parts Jacket parts Replacement parts Heat exchanger and piping Ultra-80 Replacement parts Heat exchanger and piping Ultra-155 to Replacement parts Controls Dimensions Ratings DOE

230 & -310, 105, 155, 80 specifications

Ultra Electronics, a recognized leader in advanced electronic systems, has developed various innovative products catering to different fields, particularly defense, aerospace, and security. Among its notable offerings are the Ultra 230 and demographic models such as the -310, -105, -155, and -80, each designed to meet specific operational requirements and challenges.

The Ultra 230 is renowned for its superior processing capabilities, which leverage high-performance computing to manage complex tasks efficiently. This platform integrates multifaceted technologies like electronic warfare, communications, and sensor data fusion, ensuring that users have real-time information for informed decision-making. The design emphasizes modularity, allowing end-users to customize the system according to their mission profiles.

The Ultra 310 variant extends the functionalities of the 230, providing enhanced connectivity options. Its robust communication interfaces facilitate seamless integration with various networks, ensuring effective data exchange across multiple platforms. This model is particularly effective in joint operations where interoperability is critical among allied forces.

Ultra's -105 model is designed specifically for ground vehicles, offering ruggedness and resilience under harsh conditions. It features advanced environmental protection, allowing it to withstand dust, moisture, and vibration. This makes the -105 ideal for tactical military applications where reliability in diverse terrains is crucial.

The -155 model emphasizes versatility and adaptability, boasting a wide range of components and configurations. This allows for easy upgrades and maintenance, enabling military and defense organizations to stay current with technological advancements without significant investments in new equipment.

Lastly, the Ultra 80 is aimed at the aviation sector, focusing on lightweight design without compromising on power or functionality. It employs cutting-edge materials that enhance performance while reducing overall weight, making it ideal for aerial applications.

In summary, Ultra Electronics' products - the 230, -310, -105, -155, and -80 - showcase a commitment to innovation and operational excellence. Each model brings forth unique features and technologies, ensuring they meet the diverse needs of their users across various industries. From advanced processing capabilities to rugged designs suitable for any environment, Ultra Electronics continues to push the boundaries of technological advancement, maintaining its position as a frontrunner in the electronic systems market.
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