Wayne-Dalton 9300 Cable Adjustment, Winding Springs, Hands, Recommended Spring Turns

Page 19

21

Cable Adjustment

 

 

 

Tools Needed:

Starting on the right side, adjust the cable drum

 

assembly by rotating the drum until the set screw

Vice Grips

faces directly away from the header. Torque tube

 

cam peak should be pointing straight up.

Pliers/Wire

 

Cutters

Loosen the set screw no more than 1/2 turn.

 

Ensure counterbalance cable is aligned and

Flat Tip

seated in the first and second grooves and pull on

Screwdriver

the end of the counterbalance cable to remove all

 

cable slack.

Step Ladder

 

 

Snug the set screw, and then tighten an additional

 

1-1/2 turns. Measure approximately 6” of cable

 

and cut off excess cable. Insert end of cable in

 

hole of cable drum.

 

Repeat for left hand cable drum assembly.

 

IMPORTANT: ENSURE THE CABLE IS

 

ALIGNED AND SEATED IN THE FIRST

 

AND SECOND GROOVES OF THE CABLE

 

DRUM PRIOR TO WINDING SPRINGS.

 

NOTE: This illustration shows the right hand

 

TorqueMaster® Plus cable drum assembly, left

 

hand cable drum assembly is symmetrically

 

opposite.

 

 

232

 

Winding Springs

 

 

 

 

 

 

 

Tools Needed:

 

WARNING

Ratchet Wrench

IT IS RECOMMENDED THAT LEATHER

GLOVES BE WORN WHILE WINDING THE

 

5/8” Socket

TORQUEMASTER® PLUS SPRINGS. FAILURE

TO WEAR GLOVES MAY CAUSE INJURY TO

 

3” Extension

HANDS.

Double check to ensure the counterbalance cable is

 

Gloves

aligned in the first and second groove of the cable

drum (see Step 21).

 

Step Ladder

There are two methods for counting the spring turns

as you wind. One method is to identify the black tooth

 

 

on the ratchet wheel inside of the end bracket. When

 

the wheel makes one revolution and the tooth returns

 

to its starting point, one turn has been made. The

 

other method is to make a mark on the winding shaft

 

(or socket) and end bracket, and count your turns in

 

this manner.

 

Starting on the right hand side. Turn the pawl knob on

 

the end bracket to the upper position. Using a ratchet

 

wrench with a 5/8“ 16mm socket (NOTE: A 3” 76 mm

 

 

 

 

 

FIRST AND SECOND

 

 

GROOVE

 

 

Use these

WA

 

this label

Rachet Bra

 

 

 

 

EXTREM

 

 

TEN

 

 

To avoid poss

 

 

fatal injury, DO

 

 

fasteners from

 

 

until spring

 

 

wnw

 

 

To safely un

 

 

re

SET SCREW

and follow the

installation inst

ma

 

 

 

 

DO NOT REM

 

 

Ratchet Pawl and

 

 

Cable Drum

 

 

DISENGAG

 

DISENGAGED UNDERNEATH VIEW

 

COUNTERBALANCE CABLE

 

 

IN FIRST AND SECOND

 

 

GROOVE

 

CAM PEAK STRAIGHT UP

 

PLIERS

SET SCREW

Use the

COUNTERBALANCE

this lab

 

 

 

 

CABLE

 

 

 

D

RECOMMENDED SPRING

 

 

TURNS

 

Door Height

Spring Turns

3”

6’-5”

 

15

EXTENSION

 

 

7’-0”

 

16

MARKS

 

 

8’-0”

 

18

RATCHET

 

END

 

 

 

WRENCH

BRACKET

 

 

BLACK TOOTH 5/8” SOCKET

Use t

 

 

 

 

 

 

 

 

 

 

 

 

 

thislhese

 

 

 

 

 

 

 

 

 

 

 

 

 

abel

 

WA

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

achet

Br

 

 

 

 

 

 

 

 

 

EX

TR

 

 

 

 

 

 

 

 

To

 

 

 

ack

 

 

 

 

 

 

 

 

a

 

 

TE

E S

PR

u

nder

 

 

fatal void

 

NS

 

 

 

 

fasteninjuryp,ossibION. ING

 

 

 

side of

 

 

ers

D

le

sev

 

 

 

 

 

 

 

 

 

fro

O N

ere or

 

 

untilsp

m ratOT

 

 

To sa

 

wringn (s)chetremob

ve

 

and

 

 

fely

 

wo

 

are

 

rack

et

 

fol

 

unwund.

fully

 

 

 

 

 

ind

sp

 

 

 

 

 

 

insta

 

low

 

rea

d

ring

 

 

 

 

DO

llati

 

the

 

(s)

 

 

 

 

on ins direc

 

 

 

 

 

NOT

 

m tructi tionsin

the

 

 

No

space

RE anual.ons/ow

Drum

 

 

 

MOVE T

 

 

ne

rs

 

 

Ratchet

b

HIS

 

 

 

 

 

Cable

Pawl

 

 

 

 

TA

 

 

 

 

Drumand

 

 

 

 

G.

Ratchet

 

 

 

DI

SENGAGED SIDE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drum

 

 

 

 

VIEW

 

 

 

 

 

ent

DI

 

 

 

 

 

 

 

 

 

 

 

 

 

SENGAGED U

 

 

 

 

 

 

 

 

 

 

 

 

 

NDER

NEATH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VIEW

 

 

 

 

 

 

 

 

 

 

19

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Page 18 Page 20
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Page 18 Page 20
Contents Copyright 2008 Wayne-Dalton Corp SeriesDefinition of key words used in this manual Table of ContentsPackage Contents Astragal Door Section IdentificationOperator Stile Side View Lock StileSAW Horses Pair Step Ladder Tools RequiredRemoving An Existing Door GlovesMust be Replaced Preparing the OpeningTools Needed Tools fromAngle to Vertical Track InstallationAttaching Quick Install Flag Quick Install TAB LockedHorizontal Angle To Vertical Track3RD SET Holes Installing Q.I. Jamb BracketsRight Side Shown TOPAllowing door to fall, possibly DrumsBuilding Looking OUT Shim Bottom SectionVertical Track Important the Tops4 20 x 1 carriage bolts Top Bracket SlideNail TOP Section Important the DimensionTop Section Door OperationAttaching Horizontal Track to Install FlagangleFully Adjustable Flagangle Attaching Horizontal Track to QuickTorqueMaster Spring Tube Adjusting Top Bracket SlideAssembly Torquemaster Spring Tube Assembly Labeled END2 Wrap Shown Center Bracket AssemblyCenter Bracket Assembly Torquemaster Spring Tube Cable DrumsHEX Head LAG SplinesTAG Right END Bracket GrooveFor Spring Winding Securing Center Bracket AssemblySecuring Door Tened to HeaderRecommended Spring Turns Cable AdjustmentWinding Springs HandsTabs Engage the Third RIB Important Pawl Knob Must beTag From Vertical TracksVice Rear SupportDoor UP PositionPerforated Angle Bolts & Nuts Instructions TorqueMaster Plus ResetSpring Doors Important be Prepared to Support Total Weight of the DoorUnlocked Position if AN Side LockPull Rope CleaningTrolley Operator Limited Warranty Model Thank you for your purchase

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