Wayne-Dalton 9300 installation instructions Important Pawl Knob Must be, Tag, From Vertical Tracks

Page 20

22

Winding Springs Continued...

 

Tools Needed:

extension is also recommended for added clearance

from the horizontal angle.), wind the spring by rotating

 

the winding shaft counter clockwise, while watching

 

either the black tooth on the ratchet wheel or the mark

 

on the winding shaft.

 

IMPORTANT: PAWL KNOB MUST BE

 

IN UPPER POSITION TO ADD/ REMOVE

 

REQUIRED NUMBER OF SPRING TURNS.

 

After 2-3 turns, remove the ratchet wrench and adjust

 

the cable on the left side. Ensure the cables are in the

 

first and second groove of the cable drums, as shown

 

in Step 21.

BLACK TOOTH

END BRACKET

RATCHET PAWL

KNOB IN UPPER

POSITION

NOTE: Single spring application require no spring

winding on the left hand side, but cable tension needs

to be adjusted.

IMPORTANT: COUNTERBALANCE CABLE

TENSION MUST BE EQUAL ON BOTH SIDES

PRIOR TO FULLY WINDING SPRINGS.

SEE THE SPRING TURN CHART FOR THE REQUIRED

NUMBER OF TURNS:

For single spring applications: Return to the right

hand and continue winding the spring to the required

number of turns for your door. Place pawl knob in lower

position.

For double spring applications: Either use the black

tooth on the ratchet wheel for winding reference or

place a mark on the winding shaft and end bracket.

Place the ratchet with 5/8” socket onto the left hand

winding shaft end. To wind the spring, rotate the winding

shaft clockwise, while watching the black tooth on the

ratchet wheel or the mark on the winding shaft.

END BRACKET

RATCHET PAWL

KNOB IN LOWER

POSITION

BLACK TOOTH

Rotate the winding shaft to the required number of turns

for your door. Then return to the right hand side and

wind the right hand spring to the required

number of turns. Place pawl knob in lower position on

both sides.

IMPORTANT: Mark number of spring turns

on TorqueMaster® Plus end bracket warning

tag.

NOTE: Since total turns to balance door can deviate from

SPRING TURN CHART values by ± 1/2 turn, adjustments

to the recommended number of turns may be required

AFTER rear hangers assembly is completed.

IMPORTANT! HOLD THE DOOR DOWN TO

PREVENT IT FROM RISING UNEXPECTEDLY IN

THE EVENT THE SPRING WAS OVERWOUND

AND CAUTIOUSLY REMOVE VICE CLAMPS

FROM VERTICAL TRACKS.

Spring Turns

Door Height

Spring Turns

(6’ - 0”)

14

(6’ - 3”)

14 - 1/2

(6’ - 5”)

15

(6’ - 6”)

15

(6’ - 8”)

15 - 1/2

(6’ - 9”)

15 - 1/2

(7’ - 0”)

16

(7’ - 3”)

16 - 1/2

(7’ - 6”)

17

(7’ - 9”)

17 - 1/2

(8’ - 0”)

18

Number of Installed Spring Turns

BACK OF TORQUEMASTER®

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BLACK TOOTH

LOCATION FOR

MARKING NUMBER

OF INSTALLED

SPRING TURNS

PLUS END BRACKET WARNING TAG

23

Drum Wrap Installation

 

Tabs

Drum Wrap

Left

Last Rib Cable

Drum

Drum

Wrap

Tools Needed:

None

Un-snap the drum wrap hinged latch and rotate down.

IMPORTANT: PULL THE COUNTERBAL- ANCE CABLE AWAY FROM THE HEADER TO CLEAR THE LATCH. SIMULTANEOUSLY SLIDE THE DRUM WRAP AGAINST THE LAST RIB OF THE DRUM UNTIL THE 3

(Left Hand)

Groove in

Drum

Counterbalance Cable Pull to clear latch

Hinged Latch

TABS ENGAGE THE THIRD RIB

Re-engage the hinged latch by rotating upward until a distinct snap is felt.

Confirm the catch is fully engaged by lightly tugging on it.

Counterbalance Cable

3rd Rib

3 Catches

Secure Hinged

Repeat for the left hand side.

Latch

20

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Image 20
Contents Series Copyright 2008 Wayne-Dalton CorpTable of Contents Definition of key words used in this manualPackage Contents Door Section Identification Operator Stile Side ViewLock Stile AstragalTools Required Removing An Existing DoorGloves SAW Horses Pair Step LadderPreparing the Opening Tools NeededTools from Must be ReplacedInstallation Attaching Quick Install FlagQuick Install TAB Locked Angle to Vertical TrackTo Vertical Track Horizontal AngleInstalling Q.I. Jamb Brackets Right Side ShownTOP 3RD SET HolesBuilding Looking OUT DrumsAllowing door to fall, possibly Bottom Section Vertical TrackImportant the Tops ShimTop Bracket Slide 4 20 x 1 carriage boltsImportant the Dimension Top SectionDoor Operation Nail TOP SectionInstall Flagangle Fully Adjustable FlagangleAttaching Horizontal Track to Quick Attaching Horizontal Track toAdjusting Top Bracket Slide AssemblyTorquemaster Spring Tube Assembly Labeled END TorqueMaster Spring TubeCenter Bracket Assembly Center Bracket Assembly Torquemaster Spring TubeCable Drums 2 Wrap ShownSplines TAGRight END Bracket Groove HEX Head LAGSecuring Center Bracket Assembly Securing DoorTened to Header For Spring WindingCable Adjustment Winding SpringsHands Recommended Spring TurnsImportant Pawl Knob Must be TagFrom Vertical Tracks Tabs Engage the Third RIBRear Support DoorUP Position VicePerforated Angle Bolts & Nuts TorqueMaster Plus Reset InstructionsImportant be Prepared to Support Total Weight of the Door Spring DoorsSide Lock Unlocked Position if ANTrolley Operator CleaningPull Rope Limited Warranty Model Thank you for your purchase

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