Wayne-Dalton 9300 Preparing the Opening, Tools Needed, Tools from, Must be Replaced

Page 6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Header board 2” x

 

 

 

 

 

 

 

 

 

 

Suitable mounting surface

 

 

 

Preparing the Opening

 

 

 

 

 

 

 

 

 

 

 

2” x 6” lumber minimum

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6” lumber preferred

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tools Needed:

 

WARNING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Recommended

FAILURE TO SECURELY ATTACH A SUITABLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tools from

MOUNTING PAD TO STRUCTURALLY SOUND FRAMING

 

 

 

 

 

 

 

 

 

 

 

Level

 

header

 

 

 

 

Door height

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

page 5

COULD CAUSE SPRINGS TO VIOLENTLY PULL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOUNTING PAD FROM WALL, RESULTING IN SEVERE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OR FATAL INJURY.

 

 

 

 

 

 

 

 

 

 

Plumb jambs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If you just removed your existing door or you are installing a new door, complete

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

all steps in PREPARING THE OPENING.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Door

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

width

 

 

 

 

 

 

 

 

 

 

 

 

 

To ensure secure mounting of track brackets, side and center brackets, or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

steel angles to new or retro-fit construction, it is recommended to follow the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

procedures outlined in DASMA Technical Data Sheets #156, #161 and #164 at

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

www.dasma.com.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The inside perimeter of your garage door opening should be framed with wood

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

jamb and header material. The jambs and header must be securely fastened to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sound framing members. It is recommended that 2” x 6” lumber be used. The

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

jambs must be plumb and the header level. The jambs should extend a minimum

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

of 12” (305 mm) above the top of the opening for TorqueMaster® counterbalance

 

 

 

 

 

 

 

 

 

 

 

Headroom

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

systems. For low headroom applications, the jambs should extend to the ceiling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

height. Minimum side clearance required, from the opening to the wall, is 3-1/2”

 

 

 

 

 

Header

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(89 mm).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IMPORTANT: CLOSELY INSPECT JAMBS, HEADER AND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOUNTING SURFACE. ANY WOOD FOUND NOT TO BE SOUND,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Jamb

 

MUST BE REPLACED.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For TorqueMaster® counterbalance systems, a suitable mounting surface (2”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

x 6”) must be firmly attached to the wall, above the header at the center of the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

opening.

 

 

 

 

 

 

 

 

 

 

 

Weather Seal

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: Drill 3/16” pilot holes in the mounting surface to avoid splitting the lumber.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not attach the mounting surface with nails.

 

 

 

 

 

 

 

 

Jamb

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weather Seal (May Not Be Included):

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cut the weather seal (if necessary) to fit the header and jambs.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: If nailing product at 40°F or below, pre-drilling is required.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WEATHER

 

 

 

 

 

Align the header seal with the inside edge of the header and temporarily secure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SEAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

it to the header with equally spaced nails. Next, fit the jamb seals up tight against

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the header seal and flush with the inside edge of the jamb. Temporarily secure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the jamb seals with equally spaced nails. This will keep the bottom section from

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

falling out of the opening during installation. Space nails approximately 12” apart.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: Do not permanently attach weather seal to the jamb at this time.

 

 

 

 

 

 

 

 

 

 

 

JAMB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEADROOM REQUIREMENT: Headroom is defined as the space needed above

 

 

 

 

 

 

 

 

 

 

 

 

 

 

QUICK INSTALL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TRACK

 

 

 

 

 

the top of the door for tracks, springs, etc. to allow the door to open properly. If the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

door is to be motor operated, 2-1/2” (64 mm) of additional headroom is required.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BACKROOM REQUIREMENT: Backroom is defined as the distance needed from

 

 

 

 

 

 

 

 

 

 

TRACK TYPE

 

 

 

TorqueMaster®

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the opening back into the garage to allow the door to open fully.

 

 

 

 

 

 

 

 

 

 

 

12”

 

 

 

 

 

 

 

 

11”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15”

 

 

 

 

 

 

13-1/2”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEADROOM REQUIREMENT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DOOR

 

 

 

 

TRACK

 

 

 

MANUAL

MOTOR

 

 

 

 

 

 

 

HEIGHT

 

 

 

 

 

 

 

 

 

LIFT

OPERATED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6’5”-7’0”

 

 

 

12”, 15” Radius

 

 

 

 

 

98”

 

125”

 

 

 

 

 

 

 

 

 

8’0”

 

 

 

12”, 15” Radius

 

 

 

 

 

110”

 

137”

 

BACKROOM REQUIREMENT

6

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Contents Series Copyright 2008 Wayne-Dalton CorpTable of Contents Definition of key words used in this manualPackage Contents Lock Stile Door Section IdentificationOperator Stile Side View AstragalGloves Tools RequiredRemoving An Existing Door SAW Horses Pair Step LadderTools from Preparing the OpeningTools Needed Must be ReplacedQuick Install TAB Locked InstallationAttaching Quick Install Flag Angle to Vertical TrackTo Vertical Track Horizontal AngleTOP Installing Q.I. Jamb BracketsRight Side Shown 3RD SET HolesDrums Allowing door to fall, possiblyBuilding Looking OUT Important the Tops Bottom SectionVertical Track ShimTop Bracket Slide 4 20 x 1 carriage boltsDoor Operation Important the DimensionTop Section Nail TOP SectionAttaching Horizontal Track to Quick Install FlagangleFully Adjustable Flagangle Attaching Horizontal Track toTorquemaster Spring Tube Assembly Labeled END Adjusting Top Bracket SlideAssembly TorqueMaster Spring TubeCable Drums Center Bracket AssemblyCenter Bracket Assembly Torquemaster Spring Tube 2 Wrap ShownRight END Bracket Groove SplinesTAG HEX Head LAGTened to Header Securing Center Bracket AssemblySecuring Door For Spring WindingHands Cable AdjustmentWinding Springs Recommended Spring TurnsFrom Vertical Tracks Important Pawl Knob Must beTag Tabs Engage the Third RIBUP Position Rear SupportDoor VicePerforated Angle Bolts & Nuts TorqueMaster Plus Reset InstructionsImportant be Prepared to Support Total Weight of the Door Spring DoorsSide Lock Unlocked Position if ANCleaning Pull RopeTrolley Operator Limited Warranty Model Thank you for your purchase

9300 specifications

The Wayne-Dalton 9300 is a high-quality insulated steel garage door renowned for its durability, energy efficiency, and aesthetic appeal. Designed to meet a range of residential needs, the 9300 series combines performance with style, making it a popular choice among homeowners.

One of the standout features of the Wayne-Dalton 9300 is its construction. The door consists of a robust, 2-inch thick panel that is filled with high-density polystyrene insulation. This insulation not only provides excellent thermal performance but also contributes to the door's overall strength. With an R-value of up to 13.4, the 9300 series helps maintain a comfortable temperature in the garage while reducing energy costs for heating or cooling adjacent spaces.

In terms of design flexibility, the Wayne-Dalton 9300 is available in a variety of colors and finishes, allowing homeowners to match their garage doors to their home’s exterior. The door is constructed using steel that is pre-painted and baked with a tough finish to resist fading, chipping, and denting. Homeowners can choose from various contemporary and traditional styles, ensuring a perfect fit for any architectural design.

The Wayne-Dalton 9300 also incorporates advanced technology, such as the TorqueMaster® lifting system. This innovative system provides a torsion spring lift that is safely contained within the door's structure, reducing the risk of injury and ensuring smooth operation. Additionally, the 9300 series comes equipped with high-quality weather seals that protect against wind, rain, and snow, enhancing the door’s performance in various weather conditions.

Moreover, the 9300 series emphasizes safety features, including pinch-resistant design, which helps to prevent fingers from getting caught during operation. The doors also utilize high-performance rollers and sturdy hardware to ensure reliable, quiet, and long-lasting operation.

In summary, the Wayne-Dalton 9300 is an excellent choice for those seeking a durable, energy-efficient, and stylish garage door. With its advanced insulation technology, variety of design options, innovative lifting system, and emphasis on safety, the 9300 series stands out as a top contender in the market for residential garage doors. It offers homeowners peace of mind while enhancing the overall curb appeal of their property.
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