Emerson M22, M21 user manual Wiring and installation, Field Installation, Guidelines, Seals

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SECTION 2: Wiring and installation

2.1 Field Installation

Warning Wiring codes and regulations may vary. ATEX requires that supply connection wiring must be rated at least 5°C above the maximum ambient temperature of 85°C. Wiring must comply with all applicable regulations relating to the installation of electrical equipment in a hazardous area and is the responsibility of the installer. If in doubt, consult qualified personnel before wiring the system.

Warning Do not open the transmitter enclosure in a classified area (Do not open when an explosive atmosphere may be present).

Guidelines

The safety ground connection of the transmitter is a Green screw found in the enclosure. See Figure 4 for Ground screw location. Note: The electronics module has to be removed to access Ground screw. Follow steps 1-7 under Section ‘1.2.3 Rotating electronics module relative to enclosure and conduit entries’, when removing electronics module.

If the 4-20mA signal is not used, connect a jumper between the 4 – 20mA terminal and the Common terminal to allow analog current levels to be monitored at the Test Jacks on the faceplate.

The use of shielded cable is highly recommended for signal, input, output and power wires. Refer to Section ‘2.1.2 Cable choice and guidelines’ for recommended cable to help eliminate interference caused by extraneous electrical or electromagnetic ‘noise’. To meet IEC 61000-1 and IEC 61000-4 EMI requirements, follow the recommendations listed under Section ‘2.1.2 Cable choice and guidelines’.

In applications where wiring is installed in conduit, conduit must not be used for wiring to any other electrical equipment.

For effective communication, Net Safety limits sensor separation to 2000 feet using 16AWG wires.

Modbus RS-485 connection 2-wire mode, multipoint serial line available. Up to 247 addresses allowed.

When developing a RS-485 chain of devices, the last device in the chain requires an end of line termination resistor (120 Ohms).

Transmitter connector terminals accommodate wire from 14 to 20 AWG wires.

2.1.1 Seals

Warning The use of conduit wiring seals is recommended to protect the system against water ingression, and equipment should be installed according to local electrical codes. Seals are especially recommended for installations that use high-pressure or steam cleaning devices in proximity to the transmitter and/or sensor. The cementing material used on the Millennium II sensors is suitable for an operating temperature range of

(-55°C to +85 °C).

Guidelines

It is recommended that explosion-proof drains and conduit breathers be used. In some applications, alternate changes in temperature and barometric pressure can cause ‘breathing’ which allows moist air to enter and circulate inside the conduit. Joints in the conduit system are seldom tight enough to prevent this ‘breathing’.

Threaded connections on the enclosure between the enclosure and conduit pipe need to be sealed with thread tape, such as Teflon tape, or something similar.

Hydrophobic filters (IPF-001) may be used to protect sensors from water.

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MAN-0076 Rev 05 Millennium II December 07, 2012

Net Safety Monitoring Inc

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Contents Millennium Important Information Table of Contents Monitoring and Outputs Introduction Special conditions of useEnclosure Dimensions Transmitter Enclosure Dimensional DrawingMounting InstallationUnpack Transmitter Orientation OptionBoard assembly diagram Transmitter electronics module and Relay optionsRotating Electronics module Guidelines Wiring and installationField Installation SealsImportant Wiring Guidelines Cable choice and guidelinesArmored Cable preparation procedure Connecting wires Remotely mounted sensors jumper configuration Separation Jumpers positionsSensor and Transmitter terminals Sensor TerminalsRemote Reset Sensor Separation/ Remote mounting of sensorWiring drawings Non-isolated terminal connectionIsolated terminal connection Installation Checklist Transmitter and faceplate description Transmitter Power UpDisplay Non-Intrusive Access/Magnetic Reed switch Access Menu buttons and accessIntrusive Access Status LEDMenu options OperationNavigating main menu Menu structure flow chart Full calibration Normal calibration procedure Cont’d Zero calibration option Full Calibration Enable / Disable channels Viewing and setting alarm levels pointsSetting Relay options Relay AssignmentAlarm Relay 1 RL1 Alarm Relay 2 RL2 Alarm Relay 3 RL3 Modbus Setup Relay Alarm Mode setting for Oxygen sensors onlySelect Display Language Setup Current Date Setup Current TimeView Event Log Event Types Display on Screen Events Format /hostSelf Test Relay Manual ResetSensor Upper Limit Range Calibration gas value Select Gas TypeSerial Number & Firmware Version Relays 1Fault monitoringMonitoring and outputs Analog 4-20mAReg Current Output Status LED Meaning Value Red Green RS-485 Modbus RTU Reg. Value Current Output Status LED Meaning Red GreenReg# Meaning Readable Writeable Hart Communication Bit MeaningMaintaining TroubleshootingPeriodic response check Spare Parts /Accessories StorageHow to Return Equipment Appendix Appendix B Resistance Appendix C Millennium II Transmitter Specifications Approvals December 07 Net Safety Monitoring Inc

M22, M21 specifications

The Emerson M21 and M22 are advanced industrial controllers designed to enhance process automation and operational efficiency in various industries. Emerson, a leader in automation technology, introduced these models to meet the growing demands for precision, reliability, and connectivity in today’s fast-paced industrial environments.

One of the standout features of the M21 and M22 controllers is their robust processing power. They are equipped with high-speed processors that enable rapid data processing and real-time decision-making. This capability allows users to respond promptly to changing process conditions, ensuring optimal performance and minimizing downtime.

The M21 and M22 offer versatile connectivity options, supporting various communication protocols such as Ethernet, Modbus, and TCP/IP. This extensive connectivity facilitates seamless integration into existing systems, allowing for easy collaboration between devices across different platforms. Users can monitor and control processes from virtually anywhere, providing flexibility and convenience.

Scalability is another essential characteristic of the M21 and M22. These controllers can easily adapt to growing operational demands, enabling businesses to expand their automation solutions without the need for complete overhauls. Whether you're running a small system or a large, complex operation, these controllers can scale to meet your needs.

Furthermore, Emerson has incorporated advanced diagnostic and predictive maintenance features into the M21 and M22 models. These technologies leverage data analytics to predict potential failures before they occur, allowing users to take proactive measures. This not only minimizes unexpected downtime but also extends the lifespan of equipment, contributing to overall cost savings.

In terms of user interface, the M21 and M22 come with intuitive software that provides easy navigation and configuration. The interface is designed to be user-friendly, reducing the learning curve for new operators and allowing for efficient setup and management of processes.

Finally, both controllers are built with a focus on reliability and durability, making them suitable for various industrial environments, including harsh or demanding settings. Their robust design ensures consistent performance, even in challenging conditions.

In summary, the Emerson M21 and M22 controllers represent cutting-edge solutions in industrial automation, offering high processing power, flexible connectivity, scalability, advanced maintenance features, user-friendly interfaces, and robust design. Companies looking to enhance their automation capabilities will find these controllers to be valuable assets in achieving operational excellence.