Emerson M22, M21 user manual Full calibration Normal calibration procedure

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4.2.1 Full calibration (Normal calibration) procedure

Prior to attempting calibration read and understand the calibration procedure below. Also see Figure 18 for additional reference.

The following calibration procedure should be followed to ensure an accurate correlation between the output signal and the gas concentration. For accurate performance, the Millennium II is calibrated using 50% span gas. The transmitter will however, allow some flexibility in the use of calibration gas with some sensors; calibration gas outside of 50 % span (10% - 60% span gas) will be allowed on specific sensor models (see specific sensor manual for details). The calibration gas value can be chosen by selecting it under “cal. gas value” in the main menu. A full calibration will take approximately 5 minutes to complete.

Ensure the transmitter is functioning properly as indicated by the status LED and current output.

1.Enter the main menu by selecting/activating any key to get the “enter main menu” prompt, then activate switch 1 to select “yes”.

2.When “Calibrate Sensor?” is displayed, activate the enter key (switch 3).

3.When “Calibrate Sensor #1?” is highlighted, activate the enter key (switch 3) if this is the sensor to be calibrated.

4.If sensor #2 is to be calibrated, select the down arrow key (switch 2) to scroll to “Calibrate Sensor #2?”

5.Select the desired sensor to be calibrated (1 or 2) by activating the enter key (switch 3).

6.Select “YES” with switch 1 to confirm the selection, and then apply clean air (zero gas) from canister when “Apply Clean Air” is displayed. Ensure no contaminant gases are around if ambient air is being used.

7.Select “Z & Span” using switch 1 for normal (full) calibration. “Setting zero” will be displayed as the sensor is being zeroed.

8.Apply 50% calibration gas (* or % cal. gas value chosen) when prompted.

9.The display will show “Spanning” with the gas value (%LEL or PPM depending on the sensor) as the gas is detected.

10.Remove the calibration gas when “Remove Cal Gas” is displayed.

11.“Cal Complete” will be displayed when calibration is complete.

12.Apply zero gas (clean air) to purge system. This is particularly important when using long tubing.

*Note: Selectable calibration gas value (% cal. gas value) is only available for some sensor types.

Warning Always apply test gas after any calibration to verify accuracy; do a bump test after calibration. When applying test gas, make sure the system is bypassed to avoid unwanted shutdowns.

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MAN-0076 Rev 05 Millennium II December 07, 2012

Net Safety Monitoring Inc

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Contents Millennium Important Information Table of Contents Monitoring and Outputs Introduction Special conditions of useEnclosure Dimensions Transmitter Enclosure Dimensional DrawingInstallation UnpackMounting Transmitter Orientation OptionBoard assembly diagram Transmitter electronics module and Relay optionsRotating Electronics module Wiring and installation Field InstallationGuidelines SealsImportant Wiring Guidelines Cable choice and guidelinesArmored Cable preparation procedure Connecting wires Remotely mounted sensors jumper configuration Separation Jumpers positionsSensor and Transmitter terminals Sensor TerminalsRemote Reset Sensor Separation/ Remote mounting of sensorWiring drawings Non-isolated terminal connectionIsolated terminal connection Installation Checklist Transmitter Power Up Transmitter and faceplate descriptionDisplay Menu buttons and access Intrusive AccessNon-Intrusive Access/Magnetic Reed switch Access Status LEDOperation Menu optionsNavigating main menu Menu structure flow chart Full calibration Normal calibration procedure Cont’d Zero calibration option Full Calibration Enable / Disable channels Viewing and setting alarm levels pointsSetting Relay options Relay AssignmentAlarm Relay 1 RL1 Alarm Relay 2 RL2 Alarm Relay 3 RL3 Relay Alarm Mode setting for Oxygen sensors only Modbus SetupSelect Display Language Setup Current Date Setup Current TimeView Event Log Event Types Display on Screen Events Format /hostManual Reset Self Test RelaySensor Upper Limit Range Select Gas Type Calibration gas valueSerial Number & Firmware Version 1Fault monitoring Monitoring and outputsRelays Analog 4-20mAReg Current Output Status LED Meaning Value Red Green RS-485 Modbus RTU Reg. Value Current Output Status LED Meaning Red GreenReg# Meaning Readable Writeable Hart Communication Bit MeaningTroubleshooting MaintainingPeriodic response check Spare Parts /Accessories StorageHow to Return Equipment Appendix Appendix B Resistance Appendix C Millennium II Transmitter Specifications Approvals December 07 Net Safety Monitoring Inc

M22, M21 specifications

The Emerson M21 and M22 are advanced industrial controllers designed to enhance process automation and operational efficiency in various industries. Emerson, a leader in automation technology, introduced these models to meet the growing demands for precision, reliability, and connectivity in today’s fast-paced industrial environments.

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Finally, both controllers are built with a focus on reliability and durability, making them suitable for various industrial environments, including harsh or demanding settings. Their robust design ensures consistent performance, even in challenging conditions.

In summary, the Emerson M21 and M22 controllers represent cutting-edge solutions in industrial automation, offering high processing power, flexible connectivity, scalability, advanced maintenance features, user-friendly interfaces, and robust design. Companies looking to enhance their automation capabilities will find these controllers to be valuable assets in achieving operational excellence.