Emerson M22, M21 user manual Maintaining, Periodic response check, Troubleshooting

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SECTION 6: Maintaining

6.1 Periodic response check

Net Safety Monitoring recommends that a bump test be performed every 90 days to ensure continued functionality and accuracy of the detection system. Full calibration is recommended when the sensor fails to meet acceptable accuracy standards. This involves the application of calibration gas to the sensor, then the observation of the response LEDs, analog output, and external monitoring equipment. Be sure to prevent unwanted response of external monitoring devices and equipment during this procedure. If the Millennium II’s response to calibration gas is within the specified accuracy then it is not necessary to perform a calibration.

Example:

When 50% of full scale is applied, the response is expected to be between 11.5 mA (47% of full scale) and 12.5 mA (53% of full scale). An additional consideration is the accuracy tolerance of the calibration gas which may be + or - a few percent. If the calibration gas is + or - 10% of full scale then the reading may be from 10.7 mA (42% of full scale) to 13.3 mA (58% of full scale).

6.2 Troubleshooting

Response to the input should be checked and, if necessary, calibration should be performed whenever the accuracy of this check is not satisfactory. The system should also be checked when sensor or transmitter is added or removed. If problems should develop, first check for faulty wiring, confirm proper voltage to transmitter and attempt a calibration. If problems persist, please contact Net Safety’s Service Department first by phone to try and resolve any issues. If issues cannot be resolved, please follow the procedure on ‘how to return equipment’.

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MAN-0076 Rev 05 Millennium II December 07, 2012

Net Safety Monitoring Inc

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Contents Millennium Important Information Table of Contents Monitoring and Outputs Introduction Special conditions of useEnclosure Dimensions Transmitter Enclosure Dimensional DrawingInstallation UnpackMounting Transmitter Orientation OptionBoard assembly diagram Transmitter electronics module and Relay optionsRotating Electronics module Wiring and installation Field InstallationGuidelines SealsImportant Wiring Guidelines Cable choice and guidelinesArmored Cable preparation procedure Connecting wires Remotely mounted sensors jumper configuration Separation Jumpers positionsSensor and Transmitter terminals Sensor TerminalsRemote Reset Sensor Separation/ Remote mounting of sensorWiring drawings Non-isolated terminal connectionIsolated terminal connection Installation Checklist Transmitter and faceplate description Transmitter Power UpDisplay Menu buttons and access Intrusive AccessNon-Intrusive Access/Magnetic Reed switch Access Status LEDMenu options OperationNavigating main menu Menu structure flow chart Full calibration Normal calibration procedure Cont’d Zero calibration option Full Calibration Enable / Disable channels Viewing and setting alarm levels pointsSetting Relay options Relay AssignmentAlarm Relay 1 RL1 Alarm Relay 2 RL2 Alarm Relay 3 RL3 Modbus Setup Relay Alarm Mode setting for Oxygen sensors onlySelect Display Language Setup Current Date Setup Current TimeView Event Log Event Types Display on Screen Events Format /hostSelf Test Relay Manual ResetSensor Upper Limit Range Calibration gas value Select Gas TypeSerial Number & Firmware Version 1Fault monitoring Monitoring and outputsRelays Analog 4-20mAReg Current Output Status LED Meaning Value Red Green RS-485 Modbus RTU Reg. Value Current Output Status LED Meaning Red GreenReg# Meaning Readable Writeable Hart Communication Bit MeaningMaintaining TroubleshootingPeriodic response check Spare Parts /Accessories StorageHow to Return Equipment Appendix Appendix B Resistance Appendix C Millennium II Transmitter Specifications Approvals December 07 Net Safety Monitoring Inc

M22, M21 specifications

The Emerson M21 and M22 are advanced industrial controllers designed to enhance process automation and operational efficiency in various industries. Emerson, a leader in automation technology, introduced these models to meet the growing demands for precision, reliability, and connectivity in today’s fast-paced industrial environments.

One of the standout features of the M21 and M22 controllers is their robust processing power. They are equipped with high-speed processors that enable rapid data processing and real-time decision-making. This capability allows users to respond promptly to changing process conditions, ensuring optimal performance and minimizing downtime.

The M21 and M22 offer versatile connectivity options, supporting various communication protocols such as Ethernet, Modbus, and TCP/IP. This extensive connectivity facilitates seamless integration into existing systems, allowing for easy collaboration between devices across different platforms. Users can monitor and control processes from virtually anywhere, providing flexibility and convenience.

Scalability is another essential characteristic of the M21 and M22. These controllers can easily adapt to growing operational demands, enabling businesses to expand their automation solutions without the need for complete overhauls. Whether you're running a small system or a large, complex operation, these controllers can scale to meet your needs.

Furthermore, Emerson has incorporated advanced diagnostic and predictive maintenance features into the M21 and M22 models. These technologies leverage data analytics to predict potential failures before they occur, allowing users to take proactive measures. This not only minimizes unexpected downtime but also extends the lifespan of equipment, contributing to overall cost savings.

In terms of user interface, the M21 and M22 come with intuitive software that provides easy navigation and configuration. The interface is designed to be user-friendly, reducing the learning curve for new operators and allowing for efficient setup and management of processes.

Finally, both controllers are built with a focus on reliability and durability, making them suitable for various industrial environments, including harsh or demanding settings. Their robust design ensures consistent performance, even in challenging conditions.

In summary, the Emerson M21 and M22 controllers represent cutting-edge solutions in industrial automation, offering high processing power, flexible connectivity, scalability, advanced maintenance features, user-friendly interfaces, and robust design. Companies looking to enhance their automation capabilities will find these controllers to be valuable assets in achieving operational excellence.