Beckett CG10 manual UL gas train configuration

Page 11

Section: Connect Gas Piping

by natural gas appliances. It is safe and effective for propane usage in this design application.

Optional – Gas trains for IRI and FM are available and must be specified when ordering a burner.

Verify – Verify that the train components are not damaged and all piping and fittings are clean inside and out. The gas train is normally shipped as components and must be assembled and installed at the site.

Vent lines – Install vent lines to any gas valve component that requires atmospheric air pressure to balance a diaphragm. Vent lines must be run to the outdoors, with the termination point away from fresh air intakes and windows. The terminal opening must be fitted with a wire mesh screen to block insects and other contaminants from entering the vent and must be mounted in such a position that water, ice, dirt, or any other foreign matter cannot infiltrate and block the vent piping. Make sure the final assembly is anchored securely.

Figure 8. UL gas train configuration

LGPS

TC

TC

HGPS

 

 

 

MSC

U

SSOV1

PRSSOV

MLTC

U

TP

 

C6097A

TC

TC

 

C6097B

 

 

LGPS

 

HGPS

 

 

 

 

 

 

 

TP

 

 

 

 

 

 

BURNER

MSC

U

SSOV1

PRSSOV

MLTC

U

 

ABBREV. ITEM DESCRIPTION

HGPS HIGH GAS PRESSURE SWITCH LGPS LOW GAS PRESSURE SWITCH MSC MAIN SHUTOFF COCK

MLTC MAIN LEAK TEST COCK

PRSSOV PRESSURE REGULATING SAFETY SHUTOFF VALVE

SSOV1 SAFETY SHUTOFF VALVE #1 TC TEST COCK

TP TEST PORT U UNION

When pressure reducing safety

shutoff valves are used, the distance from the final shutoff valve (PRSSOV in Fig. 8) to the burner manifold must be kept to a minimum for good light-off reliability. R.W. Beckett recommends the following maximum lengths:

Pipe Size Max. Length

1” 12”

1-1/4” 15”

1-1/2” 18” 2” 24”

If a Normally Open Vent Valve (not shown) is used, the distance between the SSOVs must be kept to a minimum using the shortest practical nipples.

CG10 Burner Manual

11

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Contents Fire, Explosion and Asphyxiation Hazards Contents To the Owner General InformationHazard Definitions Owner’s Responsibility Follow these instructions exactlyAgency Approvals Special Requirements When contacting Beckett forExactly Indoor Installation Protect against Dust Moisture Pre-installation ChecklistFuel gas supply Test For Gas Pipe LeaksClearances Verify firing input rangeMBH Verify burner air tube assemblyBurner Model Airtube Dim. a Dim. B Burner DimensionsDo Not Use Teflon Tape on Gas Piping Mount the BurnerConnect Gas Piping Protect the Air Tube from OverheatingPipe Length ft Install a Drip Leg in Gas Supply PipingGas Trains Gas Leaks and Exposion Hazards Gas supply piping capacityUL gas train configuration Electrical Shock Hazard Wire the BurnerKeep Service Access Covers Securely Installed Do Not Bypass Safety ControlsPrepare the Burner for Start-up Professional Installation Service RequiredDelayed Ignition, Explosion Fire Hazards Sequence of OperationBoiler or Appliance GeneralGas Supply Piping ElectricalMajor Components Item Description CG10 component familiarizationVerify input firing rate Burner start procedureStart the Burner Shutter and Band Initial burner settingsUncorrected flow rate Temperature correctionEstimating Rate Clocking a gas meterCG10.6S CG10.5S CG10.4S CG10.3S CG10.2S CG10.1S Flame safeguard safety lockout Simulate a Recommended combustion test sequence Use test instruments to set combustionTurn Off Electric and Gas Supply Before Servicing Maintenance and ServiceAnnual Professional Service Required Annual maintenanceManual shutdown for long periods Adjust the burner for proper combustionFlame safeguard Installation area Ignition ReliabilityGas Gun Assembly Propane Restrictor Description InstallationPropane Restrictors Replacement Part NumbersTest/Inspection Frequency Comments Inspect Heating System RegularlyPeriodic Inspection Sheet See Table Replacement PartsHigh Rate Burner Configuration 600 to 1200 MBH Applications Burner ConfigurationsLow Rate Burner Configuration 300 to 800 MBH Applications Shroud Gas Gun Nominal Assembly Capacity, MBHAir Platform Blower Wheel Air Inlet Burner ModelCG10 Burner Manual Limited Warranty Information
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CG10 specifications

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