Beckett CG10 manual Adjust the burner for proper combustion, Flame safeguard

Page 23

Section: Maintenance and Service

14.Inspect the condition of the appliance mounting plate and burner mounting flange gaskets and replace any damaged materials. See Figure 6.

15.Inspect all burner control wiring and the burner control panel for damaged insulation and loose terminals/connections.

16.Verify that the source voltage to the burner and control panel is within 10% of the burner rating as listed on the nameplate. (Figure 1)

○Appliance – (Follow appliance manufacturer’s service procedures. The following steps are emphasized because they relate to burner operation)

1.Check the condition of the combustion chamber refractory, the front-plate insulation, and all gaskets and seals. Repair or replace as necessary

2.Insure that the flue passages, flue vent pipes, and chimney flues are clean and unobstructed.

○Adjust the burner for proper combustion:

Follow the guidelines under “Start the Burner” to set the combustion levels using test instruments.

○Flame safeguard:

Follow the control manufacturer’s instructions and verify that the control is functioning to specifications. See Page 13 for typical sequence of operation and Items 8 through 10 on Page 20 for control system checks.

○Manual shutdown for long periods:

1.Close all gas valves in the gas supply piping system.

2.Turn off all electrical power to the burner.

3.Protect the burner and controls from moisture and dirt.

3.Check barometric damper or draft hood for proper operation.

4.Inspect boiler sections and system load piping for possible leaks. Make all necessary repairs.

5.Check all operating and safety controls on the boiler for proper installation and operation.

6.Perform all maintenance and tests according to the burner control manufacturer’s instructions (limits, controllers, low water cutoff, relief valves, feed valves, etc.)

○Gas supply piping:

Inspect all piping for leakage and proper installation. Perform necessary repairs to comply with all codes.

○Installation area:

○Ignition Reliability

1.Examine ignition electrode inslators for cracks.

2.Examine ignition wires for worn insulation.

3.Examine ignition electrodes for wear.

4.Check ignition transformer functionality.

5.Verify that the head is centered in the airtube and that the head is not damaged.

6.Check inlet pressure to the gas train SSOVs.

7.Verify maximum recommended pipe lenghts used in gas trains (Figure 8)

8.Verify low fire light-off rate (Table 2)

1.Insure that there are no combustible materials, flammable liquids or vapors in the vicinity of the heating appliance.

2.Verify that the combustion air supply is functioning properly, adequately sized, clean, and properly lubricated.

CG10 Burner Manual

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Contents Fire, Explosion and Asphyxiation Hazards Contents To the Owner General InformationHazard Definitions Owner’s Responsibility Follow these instructions exactlyAgency Approvals Special Requirements When contacting Beckett forExactly Indoor Installation Protect against Dust Moisture Pre-installation ChecklistFuel gas supply Test For Gas Pipe LeaksClearances Verify firing input rangeMBH Verify burner air tube assemblyBurner Model Airtube Dim. a Dim. B Burner DimensionsDo Not Use Teflon Tape on Gas Piping Mount the BurnerConnect Gas Piping Protect the Air Tube from OverheatingPipe Length ft Install a Drip Leg in Gas Supply PipingGas Trains Gas Leaks and Exposion Hazards Gas supply piping capacityUL gas train configuration Electrical Shock Hazard Wire the BurnerKeep Service Access Covers Securely Installed Do Not Bypass Safety ControlsPrepare the Burner for Start-up Professional Installation Service RequiredDelayed Ignition, Explosion Fire Hazards Sequence of OperationBoiler or Appliance GeneralGas Supply Piping ElectricalMajor Components Item Description CG10 component familiarizationVerify input firing rate Burner start procedureStart the Burner Shutter and Band Initial burner settingsUncorrected flow rate Temperature correctionEstimating Rate Clocking a gas meterCG10.6S CG10.5S CG10.4S CG10.3S CG10.2S CG10.1S Flame safeguard safety lockout Simulate a Recommended combustion test sequence Use test instruments to set combustionTurn Off Electric and Gas Supply Before Servicing Maintenance and ServiceAnnual Professional Service Required Annual maintenanceManual shutdown for long periods Adjust the burner for proper combustionFlame safeguard Installation area Ignition ReliabilityGas Gun Assembly Propane Restrictor Description InstallationPropane Restrictors Replacement Part NumbersTest/Inspection Frequency Comments Inspect Heating System RegularlyPeriodic Inspection Sheet See Table Replacement PartsHigh Rate Burner Configuration 600 to 1200 MBH Applications Burner ConfigurationsLow Rate Burner Configuration 300 to 800 MBH Applications Shroud Gas Gun Nominal Assembly Capacity, MBHAir Platform Blower Wheel Air Inlet Burner ModelCG10 Burner Manual Limited Warranty Information
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CG10 specifications

The Beckett CG10 is a premium gas furnace that stands out in today's competitive heating market due to its innovative technology and reliable performance. Designed with efficiency and comfort in mind, the CG10 model ensures optimal heating solutions for residential spaces.

One of the most significant features of the Beckett CG10 is its impressive Annual Fuel Utilization Efficiency (AFUE) rating. With ratings often exceeding 90%, this furnace significantly reduces energy consumption and ensures cost-effective heating. This high-efficiency rating translates to lower utility bills and less environmental impact, making it a smart choice for eco-conscious homeowners.

The CG10 utilizes advanced combustion technology to ensure that fuel is burned effectively, maximizing heat generation while minimizing emissions. This innovative technology not only enhances the furnace's performance but also contributes to cleaner air, aligning with modern environmental standards.

A notable characteristic of the Beckett CG10 is its quiet operation. The unit is designed to operate with minimal noise, ensuring a comfortable living environment without disruptive sounds. This is particularly important for families and individuals who prioritize tranquility in their homes.

The furnace is built with durable materials, ensuring longevity and reliable performance over the years. Its construction adheres to strict industry standards, making the CG10 both robust and dependable. Regular maintenance is simplified thanks to its user-friendly design, which allows homeowners to access critical components easily.

Safety is a paramount concern in any heating system, and the Beckett CG10 does not disappoint. It comes equipped with multiple safety features, including flame sensors and safety shut-off mechanisms, ensuring peace of mind for users.

Additionally, the Beckett CG10 can be integrated with smart home technology, allowing homeowners to monitor and control their heating system remotely. This capability enhances convenience and provides further energy savings, as users can adjust their heating preferences from anywhere.

In summary, the Beckett CG10 gas furnace presents an ideal solution for homeowners seeking a blend of efficiency, durability, and advanced technology in their heating systems. Its high AFUE rating, quiet operation, and safety features make it a top choice for those prioritizing comfort and environmental responsibility.
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