Beckett 800, CF500 Prepare the burner for start-up, Professional Installation Service Required

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Prepare the burner for start-up

Professional Installation

and Service Required

Incorrect installation and mishandling of start- up could lead to equipment malfunction and re- sult in asphyxiation, explosion or fire.

yThis burner must be installed and prepared for start-up by a qualified service technician who is trained and ex- perienced in commercial oil burner system installation and operation.

yDo not attempt to start the burner unless you are fully qualified.

yDo not continue with this procedure until all items in the “Prepare the burner for start-up” section have been verified.

yCarefully follow the wiring diagrams, control instruc- tion sheets, flame safeguard sequence of operation, test procedures and all appliance manufacturer’s directions that pertain to this installation.

yIf any of these items are not clear or are unavailable, call Beckett at 1-800-645-2876 for assistance.

Do Not Bypass Safety

Controls

Tampering with, or bypassing safety controls could lead to equipment malfunction and result in asphyxiation, explosion or fire.

ySafety controls are designed and installed to provide protection.

yDo not tamper with, or bypass any safety control.

yIf a safety control is not functioning properly, shut off all main electrical power and fuel supply to the burner and call a qualified service agency immediately.

Keep Service Access

Covers Securely Installed

These covers must be securely in place to prevent electrical shock, damage from exter- nal elements, and protect against injury from moving parts.

yAll covers or service access plates must be in place at all times except during maintenance and service.

yThis applies to all controls, panels, enclosures, switch- es, and guards or any component with a cover as part of its design.

Start-up checklist - Verify the following before attempting to start burner.

‰Combustion air supply and venting have been inspected and verified to be free of obstructions and installed in accordance with all applicable codes.

‰Oil nozzle has been selected correctly and securely installed in the nozzle adapter.

‰Fuel unit by-pass plug has not been installed for one- pipe oil system.

‰By-pass plug has been installed for two-pipe oil system.

‰Fuel connection to nozzle line assembly is secure.

‰Dimension Z has been set per the ‘Set Z Dimension’ instructions detailed earlier in this manual. The acorn nut (Figure 7, item C) should never be loosened once the Z dimension is initially set.

‰Fuel supply line is correctly installed, the oil tank is sufficiently filled, and shut-off valves are open.

‰Burner is securely mounted in appliance, with pressure firing plate and gasket installed for pressurized chamber application.

‰Appliance has been filled with water (boilers) and controls have been operationally checked.

‰Burner has been installed in accordance with appliance manufacturer’s instructions (when available).

‰Also refer to appliance manufacturer’s instructions (when available) for start-up procedures.

‰Initial head position (Figure 7)

yThe indicator plate assembly markings correspond to head position settings.

yLoosen the fastener (Figure 7, item d) and slide the indicator plate until the number on the indicator plate corresponds to the initial head setting listed in Table 4, for the desired firing rate.

yWhen the head position has been set, tighten the fastener and the spline nut.

Table 4 - Initial indicator adjustment plate settings (head position)

 

Approximate head settings

Rate GPH

 

 

 

CF500

 

CF800

 

 

 

Tube A

Tube B

 

 

 

 

 

 

1.75

0

--

--

2.250

3.00

4

0

--

3.50

5

1

--

4.00

5

2

--

5.00

6

4

3

5.50

6

4

4

6.00

--

4

4

7.00

--

6

5

8.00

--

--

6

6104 BCF5 R07

11

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Contents To the Homeowner or Equipment Owner To the Professional, Qualified Installer or Service AgencyPotential for Fire, Smoke and Asphyxiation Hazards Table of Contents Agency approvals Hazard definitions‰ Combustion air supply Pre-installation checklistFollow These Instructions Exactly Adequate Combustion Ventilation Air Supply RequiredCorrect Nozzle and Flow Rate Required Oil Supply Pressure Control Required‰ Verify air tube Nozzle Capacities‰ Verify burner components ‰ Verify firing rateProtect Against Dust Moisture Mount the burnerProtect the Air Tube From Overheating Protect Against Stray Light Lockout‰ Set dimension Z ‰ Install nozzle‰ Check electrode settings ‰ Install nozzle line assemblyFuel Unit gearset capacity Do Not Install By-pass Plug with 1-Pipe SystemInstall Oil Supply To Specifications Electrical Shock Hazard Wire the burner R7184Resetting to cad cell Sequence of operationInitial indicator adjustment plate settings head position Professional Installation Service RequiredDo Not Bypass Safety Controls Keep Service Access Covers Securely InstalledPriming the pump Initial air shutter and band settingsExplosion and Fire Hazard Hot Gas Puff-back Heavy Smoke HazardCAD cell resistance check Disable function‰ Set combustion using instruments Annual service by qualified service techni- cian Maintenance and ServiceAnnual Professional Service Required Monthly maintenance by ownerReplacement parts Limited Warranty Information Warranty
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800, CF500 specifications

The Beckett CF500 and CF800 are advanced oil-fired boiler systems designed to provide reliable heating solutions for both residential and commercial applications. Known for their efficiency and cutting-edge technology, these models exhibit a variety of features that distinguish them in the heating market.

One of the standout characteristics of the Beckett CF500 and CF800 is their high combustion efficiency. Both models utilize a unique air control system that optimizes the air-fuel mixture, ensuring complete combustion and reducing emissions. This not only enhances performance but also benefits the environment by minimizing the carbon footprint.

The CF500 features a compact design, making it ideal for installations in tighter spaces. Its rugged construction ensures durability and longevity, often requiring less maintenance than competing systems. This model is equipped with advanced safety features, including a primary safety control and a backup safety circuit, ensuring secure operation in any conditions.

On the other hand, the CF800 is designed for larger applications, boasting a higher capacity and output. Its powerful burner system can handle higher BTU outputs, making it suitable for demanding heating needs. Like the CF500, the CF800 also features the advanced air-fuel management system, along with an innovative ignition system that guarantees quick starts and efficient operation.

Both models are engineered for ease of installation and maintenance. Their intuitive design allows for straightforward setup, while accessible components simplify routine servicing. Additionally, Beckett offers comprehensive support and resources, ensuring users can operate their systems effectively and efficiently.

Another notable technology integrated into these models is the noise reduction features. The quiet operation of both the CF500 and CF800 allows for a comfortable indoor environment, whether it's in a residential setup or a commercial facility.

In summary, the Beckett CF500 and CF800 represent a blend of efficiency, safety, and ease of use in oil-fired heating solutions. Their advanced features and technological innovations not only meet the heating demands of various applications but also support environmentally-conscious practices, making them an excellent choice for modern heating systems.