Beckett 800 Do Not Install By-pass Plug with 1-Pipe System, Install Oil Supply To Specifications

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‰Fuel unit by-pass plug

Do Not Install By-pass

Plug with 1-Pipe System

Failure to comply could cause immediate pump seal failure, pressurized oil leakage and the po- tential for a fire and injury hazard.

yThe burner is shipped without the by-pass plug in- stalled.

yIntall the by-pass plug in two-pipe oil supply systems ONLY.

yThe CF500 and CF800 burners are shipped without the by-pass plug installed in the fuel line.

yThe by-pass plug must NOT be installed when using with a one-pipe oil system.

yThe by-pass plug MUST be installed when using a two- pipe oil system.

‰Oil supply/return lines

Install Oil Supply To

Specifications

Failure to properly install the oil supply system could cause oil leakage, equipment malfunction, puff-back of hot gases, heavy smoke, asphyxiation, explosion and fire hazards.

yCarefully install the oil supply lines, fittings and com- ponents using the guidelines provided in this section.

yThe oil supply must comply with the latest edition of NFPA 31 (Canada CSA B139) and all applicable codes.

yDo NOT install valves in return lines.

yIf the oil supply inlet pressure to the pump exceeds 3 psig or for gravity feed systems, install an oil safety or pressure reducing valve (Webster OSV, Suntec PRV or equivalent).

yInstall the oil tank and oil lines in accordance with all applicable state and local codes.

ySize the oil supply and return lines using the guidelines given in the fuel unit literature included in the literature envelope. Oil line flow rate will equal the burner rate for one-pipe systems. For two-pipe systems, refer to Table 2 for the fuel unit gear set capacity - the rate at which fuel is recirculated when connected to a two-pipe system. However, size two-pipe oil lines based on this flow rate.

yUse continuous lengths of heavy-wall copper tubing, routed under the floor where possible. Do not attach fuel lines to the appliance or to floor joists if possible. This will reduce vibration and noise transmission problems.

yInstall an oil filter sized to handle the fuel unit gearset flow capacity (Table 2) for two-pipe systems. Size the filter

Table 3. Fuel Unit gearset capacity

Fuel unit model number

Gearset capacity (GPH)

 

 

A2VA-7116

17

A2YA-7916

20

B2VA-8216

21

B2YA-8916

25

B2TA-8248

21

for the firing rate for one-pipe systems. Locate the filter immediately adjacent to the burner fuel unit.

yInstall two high-quality shut-off valves in accessible locations on the oil supply line. Locate one valve close to the tank. Locate the other valve close to the burner, upstream of the fuel filter.

‰Burner fuel flow

yOne-pipe systems – See Figure 8 for the fuel flow path. y Figure 7 is based on type B fuel unit.

y Oil supply connects to one of the fuel unit inlet ports.

yTwo-pipe systems – See Figure 9 for the fuel flow paths

for two-pipe oil systems.

y Figure 9 is based on type B fuel unit .

y Oil supply connects to one of the fuel unit inlet ports. Oil return connects to the fuel unit return port. (Install the by-pass plug in the fuel unit for two-pipe sys- tems.)

Figure 8 - One-pipe oil flow with “B” pump

125-200 psig

125-200 psig

3502

Figure 9 - Two-pipe oil flow with “B” pump

 

 

125-200 psig

125-200 psig

 

Legend

 

a

Return port

3503

b

Nozzle port

 

c

Oil valve

 

d

Nozzle & adapter

 

g

Inlet port

 

k Return line to oil tank

 

p

Air bleed valve

 

yNozzle pressure – The fuel unit nozzle port pressure is factory set at 140 psig. Some original equipment manufacturer burner applications may call for a lower pressure to obtain a required firing rate. Do not change this pressure unless directed to do so by the appliance manufacturer.

6104 BCF5 R07

9

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Contents To the Professional, Qualified Installer or Service Agency Potential for Fire, Smoke and Asphyxiation HazardsTo the Homeowner or Equipment Owner Table of Contents Agency approvals Hazard definitionsFollow These Instructions Exactly Pre-installation checklistAdequate Combustion Ventilation Air Supply Required ‰ Combustion air supplyCorrect Nozzle and Flow Rate Required Oil Supply Pressure Control Required‰ Verify burner components Nozzle Capacities‰ Verify firing rate ‰ Verify air tubeProtect the Air Tube From Overheating Mount the burnerProtect Against Stray Light Lockout Protect Against Dust Moisture‰ Check electrode settings ‰ Install nozzle‰ Install nozzle line assembly ‰ Set dimension ZDo Not Install By-pass Plug with 1-Pipe System Install Oil Supply To SpecificationsFuel Unit gearset capacity Resetting to cad cell Wire the burner R7184Sequence of operation Electrical Shock HazardDo Not Bypass Safety Controls Professional Installation Service RequiredKeep Service Access Covers Securely Installed Initial indicator adjustment plate settings head positionExplosion and Fire Hazard Initial air shutter and band settingsHot Gas Puff-back Heavy Smoke Hazard Priming the pumpDisable function ‰ Set combustion using instrumentsCAD cell resistance check Annual Professional Service Required Maintenance and ServiceMonthly maintenance by owner Annual service by qualified service techni- cianReplacement parts Limited Warranty Information Warranty
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800, CF500 specifications

The Beckett CF500 and CF800 are advanced oil-fired boiler systems designed to provide reliable heating solutions for both residential and commercial applications. Known for their efficiency and cutting-edge technology, these models exhibit a variety of features that distinguish them in the heating market.

One of the standout characteristics of the Beckett CF500 and CF800 is their high combustion efficiency. Both models utilize a unique air control system that optimizes the air-fuel mixture, ensuring complete combustion and reducing emissions. This not only enhances performance but also benefits the environment by minimizing the carbon footprint.

The CF500 features a compact design, making it ideal for installations in tighter spaces. Its rugged construction ensures durability and longevity, often requiring less maintenance than competing systems. This model is equipped with advanced safety features, including a primary safety control and a backup safety circuit, ensuring secure operation in any conditions.

On the other hand, the CF800 is designed for larger applications, boasting a higher capacity and output. Its powerful burner system can handle higher BTU outputs, making it suitable for demanding heating needs. Like the CF500, the CF800 also features the advanced air-fuel management system, along with an innovative ignition system that guarantees quick starts and efficient operation.

Both models are engineered for ease of installation and maintenance. Their intuitive design allows for straightforward setup, while accessible components simplify routine servicing. Additionally, Beckett offers comprehensive support and resources, ensuring users can operate their systems effectively and efficiently.

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In summary, the Beckett CF500 and CF800 represent a blend of efficiency, safety, and ease of use in oil-fired heating solutions. Their advanced features and technological innovations not only meet the heating demands of various applications but also support environmentally-conscious practices, making them an excellent choice for modern heating systems.