Munchkin Gas-Fired Hot Water Circulating Heater Heater Start UP Report, Light Off Activities

Page 67

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Fire Low CO ppm Fire High CO ppmMonoxide Carbon conversion, gas after settings Combustion Verify

Fire Low CO2 % Fire High CO2 %Dioxide Carbon conversion, gas after settings Combustion Verify

dhdesetttings record heater, water Indirect Stor-Super the of operation and safety Verify heater water Indirect 7)

Fire Low Aµ Fire High Aµsection) up-start (see menu status the on d7 at reading Aµ Check Current Ionization Record 5)

Fire Low CO ppm Fire High CO ppmcontent monoxide carbon necessary) (if adjust and Check

Fire Low %CO2 Fire High CO2 %content dioxide carbon necessary) (if adjust and Check Combustion Check 3)

HEATER START UP REPORT

 

Light Off Activities

 

 

_______________

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1) Fill the heating system

Check all piping and gas connections, verify they are all tight

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

_____

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Add Water to prime condensate cup

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

____

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Verify near heater piping is properly supported

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2) Check Gas Pipe

Leak test using locally approved methods (consult jurisdictional code book)

 

 

 

 

GAS-

 

 

 

 

 

 

 

 

 

 

____

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIRED

 

 

 

____

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEATER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4) Verify System Operation

Turn up thermostat to verify wiring connections

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6) Record System Settings

Record heating curve (with optional Vision One kit, record steps)

*8

*9

*10

*11

 

 

 

 

 

 

 

 

Installation

 

 

 

 

 

 

 

 

8) Convert the heater

If necessary convert the heater to the proper type of gas (always use proper kit)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Locate the stickers in the appropriate locations on the heater

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mail in the conversion registration

 

 

 

 

Manual

66

 

 

 

 

 

 

Notes:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

What

Check

What

Pressurize

 

 

 

is

 

percentage

 

 

incoming

 

the

 

 

 

"drop"

 

 

System

 

gas

of

 

on

 

 

(12

 

pressure

propylene

 

 

(3

-

light

 

 

 

 

 

 

15

off

5"

 

PSI)

(No

 

 

 

.

 

 

more

 

glycol

 

 

to

 

 

 

14"

is

 

than

 

installed

 

 

W

 

 

 

.

 

 

 

C

 

 

1"

.

 

 

 

)

 

 

W

 

in

 

.

 

 

 

C

 

 

 

.

 

the

 

)

 

 

 

 

 

system

 

 

 

(0

 

 

 

-

 

 

 

50%)

 

____

____

 

 

____

____

 

 

 

Date

 

 

 

 

 

 

 

 

 

 

____

____

 

in

 

 

 

 

 

 

 

 

in

 

 

 

 

 

 

 

 

w

w

 

 

 

 

 

 

 

 

. .

 

 

 

 

 

 

 

 

 

 

 

PSI

 

 

 

 

 

 

c

c

%

 

 

 

 

 

 

 

. .

 

 

 

 

 

 

 

 

 

 

 

 

completed

 

 

____

 

 

 

 

 

 

 

 

 

 

 

 

 

Static

 

 

 

 

 

 

 

 

Dynamic

 

 

 

 

____

 

 

 

____

 

 

 

 

 

 

____

 

 

 

 

 

 

 

 

________

Image 67
Contents Installation Manual What to do if YOU Smell GAS Contents Contents CONT’D Definitions Part 1 Product and Safety InformationHeater Water Munchkin Contender OperationGas Valve Winterizing the Munchkin ContenderFreeze Protection Fluids Modulating Combustion SystemSwirl Plate System Supply water temperature sensorReturn water temperature sensor Temperature and pressure gaugePart 2 HOW the Munchkin Contender Operates CONT’D Installations Must Comply withBefore Locating the Munchkin Contender Clearances for Service AccessExhaust Vent and Intake AIR Vent Residential Garage InstallationPrevent Combustion AIR Contamination Part 4 Prepare Munchkin Contender Heater Munchkin Contender Wall Mounting Instructions Installation StepsPart 5 Munchkin Contender Piping Circulators Part 5 Munchkin Contender PipingCirculator Sizing Fill and Purge Heating System System Temperature Rise ChartMultiple Heaters Munchkin Contender PipingZoning with Zone Valves Zoning with CirculatorsContender Piping Details Piping symbol legendDrawing 1A Standard Munchkin Contender! Heater zoning with valvesDrawing 1B Standard Munchkin Contender Heater zoning with valvesSpace heating zone circuit See note Make-up water Installation Manual GAS-FIRED Heater Installation Manual Space heating zone circuit Vision I System Piping Zoning with Circulators Using VisionHeater Piping Details with the Vision I System Drawing 2ADrawing 2B OFF Drawing 2CDrawing 3A Drawing 3B Drawing 3C Outdoor Temperature sensor Vision 1 system purgeDrawing 3D Drawing 3E Drawing 3F Drawing 3G Exhaust Vent and Intake AIR Vent Pipe Location Installing Exhaust Vent and Intake AIR VentGeneral Exhaust Vent and Intake AIR Vent Sizing Part 7 VENTING, Combustion AIR & Condensate RemovalInstallation Manual Reference National Fuel Gas Code Ansi Z223.1/NFPA 54 Exhaust Vent and Intake AIR Pipe InstallationVent Termination Kits Description Stock Code Heater Removal from a Common Vent SystemMaterial Condensate Removal SystemCanada Sidewall Venting with KIT Diagrams for Sidewall Venting12 2 roof vent with tee intake & coupling exhaust GAS Table Part 8 GAS PipingGAS Connection GAS PipingTAP Inlet Dungs GAS ValveThermostat Installation Must Comply withField Wiring Line Voltage WiringPart 9 Field Wiring Part 9 Field Wiring Indirect Circulator P2 Program Part 10 Field Wiring Vision 1 OptionFill and Test Water System Freeze Protection When UsedPart 11. START-UP Preparation CHECK/CONTROL Water ChemistryPurge AIR from Water System Check for GAS LeaksCheck Thermostat Circuits Condensate Removal Part 12. START-UP ProcedureStatus Menu Part 12. START-UP ProcedureAdjusting the Setpoint Operating InstructionsVision 1 Program Access Test ModeProgramming the Vision I Option Vision 1 Program Navigation Function Default Function Function Value DescriptionCentral Heating Curve Function Function Default Setting Programmed Setting Control Program Reference ChartHeater Error Munchkin Error CodeHeater Fault 925 Control Board Fault Codes Description Remedy Part 14 TroubleshootingOutdoor Sensor 7250P-319 Maintenance ProceduresSure Exhaust Vent is no Longer Blocked For GAS LeaksReplacement Parts Part 15 MaintenanceReplacement Parts Replacement Parts Light Off Activities Heater Start UP ReportHeater Inspection and Maintenance Schedule Heater Inspection and Maintenance Schedule Maintenance Notes Maintenance Notes 2007, 2006 Heat Transfer Products, Inc LP-171 REV /20/07

Gas-Fired Hot Water Circulating Heater specifications

The Munchkin Gas-Fired Hot Water Circulating Heater is a cutting-edge heating solution designed to provide efficient and reliable hot water for residential and commercial applications. Renowned for its compact design and innovative technology, the Munchkin heater combines performance with energy efficiency, making it an ideal choice for those seeking comfort and cost savings.

One of the main features of the Munchkin heater is its modulating burner. This technology intelligently adjusts the heating output based on the demand for hot water, ensuring that energy is not wasted. This leads to lower energy bills and a reduction in environmental impact, as the system only uses the necessary resources to maintain desired water temperatures.

Another notable characteristic is its high-efficiency rating. The Munchkin heater operates with an impressive annual fuel utilization efficiency (AFUE) of up to 95%. This means that the majority of the fuel consumed is converted into usable heat. By maximizing energy utilization, homeowners can enjoy a significant reduction in utility costs while minimizing emissions.

The compact size of the Munchkin Gas-Fired Hot Water Circulating Heater is another significant advantage. It is designed to fit into tight spaces, making it suitable for homes where space is at a premium. This compact design does not compromise performance; instead, it enhances installation flexibility, allowing for placement in basements, closets, or utility rooms.

Munchkin heaters are equipped with advanced control systems that offer enhanced convenience. The digital display and programmable settings allow users to set their preferred temperatures and schedules. This feature not only enhances user comfort but also optimizes energy usage, as water is heated only when necessary.

Safety is also a top priority with Munchkin products. The heater includes built-in safety features such as flame monitoring systems, automatic shut-off capabilities, and pressure relief valves, providing peace of mind for users.

In summary, the Munchkin Gas-Fired Hot Water Circulating Heater is a high-efficiency, compact, and innovative solution for hot water needs. With its modulating burner, high-efficiency rating, advanced control systems, and safety features, it stands out as a reliable choice for those looking to invest in heating technology that prioritizes energy conservation and performance. This heater is truly a forward-thinking solution for modern hot water requirements.