Munchkin Gas-Fired Hot Water Circulating Heater installation manual Part 11. START-UP Preparation

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GAS-FIRED HEATER Installation Manual

PART 11. START-UP PREPARATION

A. CHECK/CONTROL WATER CHEMISTRY

ically due to degradation of inhibitors over time.

 

Follow all fluid manufacturer’s instructions.

WARNING

Do not use petroleum-based cleaning or sealing compounds in heater system. Damage to elastomer seals and gaskets in system could occur, resulting in substantial property damage.

Water pH between 6.0 and 8.0

1.Maintain heater water pH between 6.0 and 8.0. Check with litmus paper or have chemically analyzed by water treatment company.

2.If pH differs from above, consult local water treatment company for treatment needed.

Hardness less than 7 grains.

1.Consult local water treatment companies for unusually hard water areas (above 7 grains hardness).

Chlorine concentration less than 200 ppm

1.Filling with chlorinated fresh water should be acceptable since drinking water chlorine levels are typically less than 5 ppm.

2.Do not use the heater to directly heat swimming pool or spa water.

3.Do not fill heater or operate with water containing chlorine in excess of 200 ppm.

Clean system to remove sediment

1.You must thoroughly flush the system (without heater connected) to remove sediment. The high-efficiency heat exchanger can be damaged by buildup or corrosion due to sediment.

2.For zoned systems, flush each zone sepa- rately through a purge valve. (If purge valves and isolation valves are not already installed, install them to properly clean the system.)

3.Flush system until water runs clean and you are sure piping is free of sediment.

Test/replace freeze protection fluid

1.For systems using freeze protection fluids, follow fluid manufacturer’s instructions to verify inhibitor level and that other fluid characteristics are satisfactory.

2.Freeze protection fluid must be replaced period-

B. FREEZE PROTECTION (WHEN USED)

WARNING

NEVER use automotive or standard glycol antifreeze, even ethylene glycol made for hydronic systems. Use only freeze-prevention fluids certified by fluid manufacturer as suitable for use with stainless steel heaters, verified in fluid manufacturer’s literature.

Throroughly clean and flush any system that has has used glycol before installing the new Contender Contender Heater.

Provide Munchkin Contender Heater owner with a material safety data sheet (MSDS) on the fluid used.

1.Determine freeze protection fluid quantity using total system water content, following fluid manufacturer’s instructions. Remember to include expansion tank water content.

2.Local codes may require back flow preventer or actual disconnect from city water supply.

3.When using freeze protection fluid with automatic fill, install a water meter to monitor water makeup. Freeze protection fluid may leak before the water begins to leak, causing concentration to drop, reducing the freeze protection level.

C.FILL AND TEST WATER SYSTEM

1.Fill system only after ensuring the water meets the requirements of this manual.

2.Close manual and automatic air vents and heater drain valve.

3.Fill to correct system pressure. Correct pressure will vary with each application.

a.Typical cold water fill pressure for a residential system is 12 psi.

b.Pressure will rise when heater is turned on and system water temperature increases. Operating pressure must never exceed 25 psig.

4.At initial fill and during heater startup and testing, check system thoroughly for any leaks. Repair all leaks before proceeding further.

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Contents Installation Manual What to do if YOU Smell GAS Contents Contents CONT’D Part 1 Product and Safety Information DefinitionsMunchkin Contender Operation Heater WaterWinterizing the Munchkin Contender Freeze Protection FluidsModulating Combustion System Gas ValveSupply water temperature sensor Return water temperature sensorTemperature and pressure gauge Swirl Plate SystemInstallations Must Comply with Part 2 HOW the Munchkin Contender Operates CONT’DClearances for Service Access Before Locating the Munchkin ContenderExhaust Vent and Intake AIR Vent Residential Garage InstallationPrevent Combustion AIR Contamination Part 4 Prepare Munchkin Contender Heater Installation Steps Munchkin Contender Wall Mounting InstructionsPart 5 Munchkin Contender Piping Part 5 Munchkin Contender Piping CirculatorsCirculator Sizing System Temperature Rise Chart Fill and Purge Heating SystemMunchkin Contender Piping Zoning with Zone ValvesZoning with Circulators Multiple HeatersPiping symbol legend Contender Piping DetailsStandard Munchkin Contender! Heater zoning with valves Drawing 1AStandard Munchkin Contender Heater zoning with valves Drawing 1BSpace heating zone circuit See note Make-up water Installation Manual GAS-FIRED Heater Installation Manual Space heating zone circuit Zoning with Circulators Using Vision Vision I System PipingDrawing 2A Heater Piping Details with the Vision I SystemDrawing 2B Drawing 2C OFFDrawing 3A Drawing 3B Outdoor Temperature sensor Vision 1 system purge Drawing 3CDrawing 3D Drawing 3E Drawing 3F Drawing 3G Exhaust Vent and Intake AIR Vent Pipe Location Installing Exhaust Vent and Intake AIR VentGeneral Part 7 VENTING, Combustion AIR & Condensate Removal Exhaust Vent and Intake AIR Vent SizingInstallation Manual Reference National Fuel Gas Code Ansi Z223.1/NFPA 54 Installation Exhaust Vent and Intake AIR PipeHeater Removal from a Common Vent System Vent Termination Kits Description Stock CodeMaterial Condensate Removal SystemCanada Diagrams for Sidewall Venting Sidewall Venting with KIT12 2 roof vent with tee intake & coupling exhaust Part 8 GAS Piping GAS ConnectionGAS Piping GAS TableDungs GAS Valve TAP InletInstallation Must Comply with Field WiringLine Voltage Wiring ThermostatPart 9 Field Wiring Part 9 Field Wiring Part 10 Field Wiring Vision 1 Option Indirect Circulator P2 ProgramFreeze Protection When Used Part 11. START-UP PreparationCHECK/CONTROL Water Chemistry Fill and Test Water SystemPurge AIR from Water System Check for GAS LeaksCheck Thermostat Circuits Part 12. START-UP Procedure Condensate RemovalPart 12. START-UP Procedure Adjusting the SetpointOperating Instructions Status MenuVision 1 Program Access Test ModeProgramming the Vision I Option Vision 1 Program Navigation Function Default Function Function Value DescriptionCentral Heating Curve Function Control Program Reference Chart Function Default Setting Programmed SettingHeater Error Munchkin Error CodeHeater Fault Part 14 Troubleshooting 925 Control Board Fault Codes Description RemedyMaintenance Procedures Outdoor Sensor 7250P-319For GAS Leaks Sure Exhaust Vent is no Longer BlockedPart 15 Maintenance Replacement PartsReplacement Parts Replacement Parts Heater Start UP Report Light Off ActivitiesHeater Inspection and Maintenance Schedule Heater Inspection and Maintenance Schedule Maintenance Notes Maintenance Notes 2007, 2006 Heat Transfer Products, Inc LP-171 REV /20/07

Gas-Fired Hot Water Circulating Heater specifications

The Munchkin Gas-Fired Hot Water Circulating Heater is a cutting-edge heating solution designed to provide efficient and reliable hot water for residential and commercial applications. Renowned for its compact design and innovative technology, the Munchkin heater combines performance with energy efficiency, making it an ideal choice for those seeking comfort and cost savings.

One of the main features of the Munchkin heater is its modulating burner. This technology intelligently adjusts the heating output based on the demand for hot water, ensuring that energy is not wasted. This leads to lower energy bills and a reduction in environmental impact, as the system only uses the necessary resources to maintain desired water temperatures.

Another notable characteristic is its high-efficiency rating. The Munchkin heater operates with an impressive annual fuel utilization efficiency (AFUE) of up to 95%. This means that the majority of the fuel consumed is converted into usable heat. By maximizing energy utilization, homeowners can enjoy a significant reduction in utility costs while minimizing emissions.

The compact size of the Munchkin Gas-Fired Hot Water Circulating Heater is another significant advantage. It is designed to fit into tight spaces, making it suitable for homes where space is at a premium. This compact design does not compromise performance; instead, it enhances installation flexibility, allowing for placement in basements, closets, or utility rooms.

Munchkin heaters are equipped with advanced control systems that offer enhanced convenience. The digital display and programmable settings allow users to set their preferred temperatures and schedules. This feature not only enhances user comfort but also optimizes energy usage, as water is heated only when necessary.

Safety is also a top priority with Munchkin products. The heater includes built-in safety features such as flame monitoring systems, automatic shut-off capabilities, and pressure relief valves, providing peace of mind for users.

In summary, the Munchkin Gas-Fired Hot Water Circulating Heater is a high-efficiency, compact, and innovative solution for hot water needs. With its modulating burner, high-efficiency rating, advanced control systems, and safety features, it stands out as a reliable choice for those looking to invest in heating technology that prioritizes energy conservation and performance. This heater is truly a forward-thinking solution for modern hot water requirements.