Lochinvar 1.5, 3.5, 2.5 service manual Maintenance

Page 32

Service Manual

2 Maintenance

￿WARNING

￿WARNING

￿WARNING

Follow the service and maintenance procedures given throughout this manual and in component literature shipped with the boiler. Failure to perform the service and maintenance could result in damage to the boiler or system. Failure to follow the directions in this manual and component literature could result in severe personal injury, death, or substantial property damage.

The boiler should be inspected annually only by a qualified service technician. In addition, the maintenance and care of the boiler designated in Table 2A and explained on the following pages must be performed to assure maximum boiler efficiency and reliability. Failure to service and maintain the boiler and system could result in equipment failure.

Electrical shock hazard – Turn off power to the boiler before any service operation on the boiler except as noted otherwise in this instruction manual. Failure to turn off electrical power could result in electrical shock, causing severe personal injury or death.

Address reported problems

1.Inspect any problems reported by the owner and correct before proceeding.

Inspect boiler area

Figure 2-1Condensate Trap

FROM CONDENSATE

VENT ON BOILER

FROM CONDENSATE

TO FLOOR DRAIN OR NEUTRALIZER KIT

DRAIN ON BOILER

1.Verify that boiler area is free of any combustible materials, gasoline and other flammable vapors and liquids.

1” PVC / CPVC CONNECTION

2.Verify that air intake area is free of any of the contaminants listed in Section 1 of this manual. If any of these are present in the boiler intake air vicinity, they must be removed. If they cannot be removed, reinstall the air and vent lines per this manual.

Inspect boiler interior

1.Remove the front access covers and inspect the interior of the boiler.

2.Vacuum any sediment from inside the boiler and components. Remove any obstructions.

Clean condensate trap

1.Inspect the condensate drain line, vent line, condensate PVC fittings, and condensate trap.

Flush condensate trap with water

1.Remove the four (4) screws securing the top cover to the condensate trap and remove the cover (FIG. 2-1).

2.Locate the plastic ball inside the float tube. Verify there is nothing under the ball causing it to not seat properly.

3.Fill with fresh water until the water begins to pour out of the drain.

4.Replace the top cover and the screws removed in Step 1.

Check all piping for leaks

￿WARNING Eliminate all system or boiler leaks. Continual fresh makeup water will

reduce boiler life. Minerals can build up, reducing heat transfer, overheating heat exchanger, and causing heat exchanger failure. Leaking water may also cause severe property damage.

1.Inspect all water and gas piping and verify to be leak free.

2.Look for signs of leaking lines and correct any problems found.

3.Check gas line using the procedure found in Section 6 - Gas Connections of the Crest Installation and Operation Manual.

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Contents Models 1.5 2.0 2.5 3.0 Contents Niosh stated First Aid Please read before proceedingHandling ceramic fiber materials When servicing boiler What is in this manual? ServiceMaintenance TroubleshootingService Boiler pipingHome Screen Smart Control Module Control inputsControl outputs StripAccess modes General OperationHow the boiler operates How the control modules operateTo adjust and save parameters reference FIG Sequence of operation Sub Parameter Name See Min Max Default User Installer Value AccessParameter table MenuDelay Ramp BMS Setup Setback HWG Night Pumps Set Points Initial SetupViewable and changeable control parameters Outdoor Reset Ramp Delay Advanced Setup SH/HWG Night Setback ModBus CascadeCascade Offset Minimum On/Off TimePumps Service Notification Service Notification in MonthsService Notification Running Hours Service Notification CyclesService Cascade Screen 8Cascade ScreenGraph Screen 9Graph ScreenParameter SelectionService History Screen 11History ScreenLockout Faults13History ScreenRuntime History Service Screen 14Service ScreenMaintenance Maintenance and annual startup Service technicianOwner maintenance See the Crest User’s Information Manual for InstructionsMaintenance Flue vent system and air piping Check water systemCheck expansion tank Check boiler relief valveCheck ignition ground wiring Check all boiler wiringCheck control settings Check flame signalCleaning boiler heat exchanger Review with ownerTroubleshooting Before troubleshootingCheck the following Check control module fusesTroubleshooting Checking temperature sensors No Pump Low Water Cutoff OpenIgnition Anti-cyclingFlame Failure Running Flame Out SequenceFlame Out Gas Valve / Relay Failure Unit was running and lost the flameAuto Reset Manual ResetHigh Limit High Limit OpenFault Description Corrective Action Louver Proving Sw Open Flue Temp HighDelta T High Outlet TempService Blk Outlet Temp HighRem Ctrl Flt Parameters SavedSwitch Open Sensor OpenSensor Shorted Flue SensorDifferential TemperatureBurner Supply Resets Try Later Internal FaultToo Many Writing toWatch Dog Error No Error StoredWrite EEProm CRC ParametersCombustion Analysis Procedure Gas Valve AdjustmentOr Obstruction Gas Supply PressureGas valve adjustment procedure 2Gas Valve Adjustment Models 1.5Page
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3, 2, 3.5, 2.5, 1.5 specifications

Lochinvar is a leader in manufacturing high-efficiency water heating solutions, and their Lochinvar 1.5, 1.3, and 1.0 models exemplify the company's commitment to innovation and performance. These advanced heating systems are designed to meet the diverse needs of commercial and residential applications, providing reliable hot water while ensuring energy efficiency and environmental sustainability.

The Lochinvar 1.5, 1.3, and 1.0 models incorporate cutting-edge technologies that set them apart from traditional water heaters. One of the most notable features is their use of high-efficiency condensing technology, which extracts maximum heat from the combustion process. This process allows the units to achieve high thermal efficiencies, often exceeding 95%, which not only reduces energy costs but also lowers greenhouse gas emissions.

In terms of design, Lochinvar's models are constructed with durable materials, ensuring longevity and reliability in demanding environments. The stainless steel heat exchanger is a key element that contributes to the durability and performance of the units. This material is resistant to corrosion and scale build-up, enhancing the lifespan of the heater and reducing maintenance requirements.

The Lochinvar 1.5, 1.3, and 1.0 models feature advanced control systems that provide precise temperature management and easy operation. The intuitive digital display allows users to monitor performance metrics, temperature settings, and energy consumption with ease. Additionally, these units are equipped with intelligent modulating gas valves that optimize fuel usage based on demand, ensuring efficient operation across various load conditions.

Safety is a priority in the design of Lochinvar's water heaters. The models come with built-in safety features, including flame failure detection, overheat protection, and venting safeguards. These systems work together to ensure the safe operation of the units, giving users peace of mind.

Another characteristic that makes the Lochinvar 1.5, 1.3, and 1.0 models popular among users is their compact design. These units are engineered to fit in tight spaces, making them ideal for installations where space is at a premium. Despite their small footprint, they deliver powerful performance, ensuring that users have access to the hot water they need.

In summary, Lochinvar's 1.5, 1.3, and 1.0 water heating models represent the pinnacle of efficiency, safety, and reliability. With their advanced technologies, durable construction, and user-friendly features, these units are an excellent choice for anyone seeking a high-performance water heating solution.