Lochinvar 1.5, 3.5, 2.5 service manual Auto Reset, Manual Reset, High Limit Open

Page 44

Service Manual

3 Troubleshooting

Table 3G (continued from previous page) Troubleshooting Chart - Fault Messages Displayed on Boiler Interface

FAULT

DESCRIPTION

 

CORRECTIVE ACTION

 

 

 

 

 

 

• Verify that the system is full of water and that all air

 

 

has been properly purged from the system.

 

 

 

• Verify that the boiler is piped properly into the heating

 

 

system. Refer to Section 5 - Hydronic Piping of the

 

 

Crest

Installation

and

Operation

Manual

 

 

for the proper piping methods for the Crest boiler.

 

 

• Check 120 vac to boiler pump motor on a call for

 

 

heat. If voltage is not present, check wiring back to

 

 

the main control board.

 

 

 

 

 

• Check the ARHL set point.

 

 

Auto Reset

The outlet water temperature has exceeded

• If 120 vac is present on a call for heat and the boiler

the setting of the automatic reset high limit.

pump is not operating, replace the pump.

 

High Limit

 

 

 

 

 

 

• If the system pump is a variable speed pump, ensure

 

 

 

 

that the system flow is not less than the boiler flow.

 

 

• If operating on something other than an outlet sensor,

 

 

check temperature setting of the main control board.

 

 

• If the optional manual reset high limit has tripped,

 

 

check setting of the device.

 

 

 

 

• Check resistance of water sensors and compare to

 

 

Table 3B on page 38 of this manual. Replace

 

 

sensor if necessary.

 

 

 

 

 

• Replace the main control board.

 

 

 

 

 

 

• Verify that the system is full of water and that all air

 

 

has been properly purged from the system.

 

 

 

• Verify that the boiler is piped properly into the heating

 

 

system. Refer to Section 5 - Hydronic Piping of the

 

 

Crest

Installation

and

Operation

Manual

 

 

for the proper piping methods for the Crest boiler.

 

 

• Check voltage to boiler pump motor on a call for

 

 

heat. If voltage is not present, check wiring back to

Manual Reset

 

the main control board.

 

 

 

 

• Replace the pump relay if necessary.

 

High Limit Open

 

• If 120 vac is present on a call for heat and the boiler

(will require a manual

The outlet water temperature has exceeded

pump is not operating, replace the pump.

 

reset once the condition

 

the setting of the high limit.

• If the system pump is a variable speed pump, ensure

has been corrected. Press

the RESET button on the

 

that the system flow is not less than the boiler flow.

SMART TOUCH display

 

• If operating on either an inlet or system supply sensor,

to reset.)

 

check temperature setting of the main control board.

 

 

• If the high limit has tripped, check setting of the

 

 

device and the MRHL set point.

 

 

 

 

• Check resistance of water sensors and compare to

 

 

Table 3B on page 38 of this manual. Replace

 

 

sensor if necessary.

 

 

 

 

 

• Replace high limit (if equipped).

 

 

 

• Replace main control board.

 

 

 

 

 

 

 

 

 

44

Image 44
Contents Models 1.5 2.0 2.5 3.0 Contents Niosh stated First Aid Please read before proceedingHandling ceramic fiber materials When servicing boiler What is in this manual? ServiceMaintenance TroubleshootingService Boiler pipingHome Screen Smart Control Module Control inputsControl outputs StripAccess modes General OperationHow the boiler operates How the control modules operateTo adjust and save parameters reference FIG Sequence of operation Sub Parameter Name See Min Max Default User Installer Value AccessParameter table MenuDelay Ramp BMS Setup Setback HWG Night Pumps Set Points Initial SetupViewable and changeable control parameters Outdoor Reset Ramp Delay Advanced Setup SH/HWG Night Setback ModBus CascadeCascade Offset Minimum On/Off TimePumps Service Notification Service Notification in MonthsService Notification Running Hours Service Notification CyclesService Cascade Screen 8Cascade ScreenGraph Screen 9Graph ScreenParameter SelectionService History Screen 11History ScreenLockout Faults13History ScreenRuntime History Service Screen 14Service ScreenMaintenance Maintenance and annual startup Service technicianOwner maintenance See the Crest User’s Information Manual for InstructionsMaintenance Flue vent system and air piping Check water systemCheck expansion tank Check boiler relief valveCheck ignition ground wiring Check all boiler wiringCheck control settings Check flame signalCleaning boiler heat exchanger Review with ownerTroubleshooting Before troubleshootingCheck the following Check control module fusesTroubleshooting Checking temperature sensors No Pump Low Water Cutoff OpenIgnition Anti-cyclingFlame Failure Running Flame Out SequenceFlame Out Gas Valve / Relay Failure Unit was running and lost the flameAuto Reset Manual ResetHigh Limit High Limit OpenFault Description Corrective Action Louver Proving Sw Open Flue Temp HighDelta T High Outlet TempService Blk Outlet Temp HighRem Ctrl Flt Parameters SavedSwitch Open Sensor OpenSensor Shorted Flue SensorDifferential TemperatureBurner Supply Resets Try Later Internal FaultToo Many Writing toWatch Dog Error No Error StoredWrite EEProm CRC ParametersCombustion Analysis Procedure Gas Valve AdjustmentOr Obstruction Gas Supply PressureGas valve adjustment procedure 2Gas Valve Adjustment Models 1.5Page
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3, 2, 3.5, 2.5, 1.5 specifications

Lochinvar is a leader in manufacturing high-efficiency water heating solutions, and their Lochinvar 1.5, 1.3, and 1.0 models exemplify the company's commitment to innovation and performance. These advanced heating systems are designed to meet the diverse needs of commercial and residential applications, providing reliable hot water while ensuring energy efficiency and environmental sustainability.

The Lochinvar 1.5, 1.3, and 1.0 models incorporate cutting-edge technologies that set them apart from traditional water heaters. One of the most notable features is their use of high-efficiency condensing technology, which extracts maximum heat from the combustion process. This process allows the units to achieve high thermal efficiencies, often exceeding 95%, which not only reduces energy costs but also lowers greenhouse gas emissions.

In terms of design, Lochinvar's models are constructed with durable materials, ensuring longevity and reliability in demanding environments. The stainless steel heat exchanger is a key element that contributes to the durability and performance of the units. This material is resistant to corrosion and scale build-up, enhancing the lifespan of the heater and reducing maintenance requirements.

The Lochinvar 1.5, 1.3, and 1.0 models feature advanced control systems that provide precise temperature management and easy operation. The intuitive digital display allows users to monitor performance metrics, temperature settings, and energy consumption with ease. Additionally, these units are equipped with intelligent modulating gas valves that optimize fuel usage based on demand, ensuring efficient operation across various load conditions.

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In summary, Lochinvar's 1.5, 1.3, and 1.0 water heating models represent the pinnacle of efficiency, safety, and reliability. With their advanced technologies, durable construction, and user-friendly features, these units are an excellent choice for anyone seeking a high-performance water heating solution.