Lochinvar 3.5 Maintenance Maintenance and annual startup, Service technician, Owner maintenance

Page 31

Service Manual

2 Maintenance

Maintenance and annual startup

Table 2A Service and Maintenance Schedules

Service technician

(see the following pages for instructions)

 

General:

 

 

 

 

 

Address reported problems, if any

 

 

• Inspect interior;

clean and vacuum if

 

 

necessary;

 

 

 

 

 

• Clean condensate trap and fill with fresh

 

 

water

 

 

 

 

 

• Check for

leaks (water, gas,

flue,

 

 

condensate)

 

 

 

 

• Verify flue and air lines in good condition

 

 

and sealed tight

 

 

 

 

• Check system water

pressure/system

UP-

 

piping/expansion tank

 

 

• Check control settings

 

 

 

 

 

START

• Check the ignition and both flame sense

 

electrodes (sand off any deposits; clean

 

 

ANNUAL

 

and reposition)

 

 

 

• Check wiring and connections

 

 

 

 

• Perform

start-up

checkout

and

 

 

performance verification per Section 9 of

 

 

the Crest Installation and Operation

 

 

Manual.

 

 

 

 

 

• Flame inspection (stable, uniform)

 

 

• Check both flame signals (at least 10

 

 

microamps at high fire)

 

 

• Test low water cutoff.

 

 

 

If

combustion

or

performance

 

indicate need:

 

 

 

Clean heat exchanger

Remove and clean burner using compressed air only

Clean the blower wheels

Owner maintenance

(see the Crest User’s Information Manual for

instructions)

 

• Check boiler area

Daily

• Check pressure/temperature

 

gauge

 

• Check vent piping

 

• Check air piping

Monthly

• Check air and vent termination

 

screens

 

• Check relief valve

 

• Check condensate drain system

 

 

 

• Test low water cutoff

Every

• Reset button (low water

cutoff)

6 months

• Check boiler piping (gas and

 

 

water) for leaks

 

• Operate relief valve

 

 

End

• Shut boiler down (unless boiler

of season

used for domestic hot water)

months

 

31

Image 31
Contents Models 1.5 2.0 2.5 3.0 Contents Handling ceramic fiber materials Please read before proceedingNiosh stated First Aid When servicing boiler Troubleshooting What is in this manual?Service MaintenanceBoiler piping ServiceHome Screen Control inputs Smart Control ModuleStrip Control outputsHow the control modules operate Access modesGeneral Operation How the boiler operatesTo adjust and save parameters reference FIG Sequence of operation Menu Sub Parameter Name See Min Max Default User InstallerValue Access Parameter tableDelay Ramp BMS Setup Setback HWG Night Pumps Viewable and changeable control parameters Initial SetupSet Points Outdoor Reset Ramp Delay Advanced Setup SH/HWG Night Setback Minimum On/Off Time ModBusCascade Cascade OffsetPumps Service Notification Cycles Service NotificationService Notification in Months Service Notification Running Hours8Cascade Screen Service Cascade Screen9Graph ScreenParameter Selection Graph Screen11History ScreenLockout Faults Service History Screen13History ScreenRuntime History 14Service Screen Service ScreenSee the Crest User’s Information Manual for Instructions Maintenance Maintenance and annual startupService technician Owner maintenanceMaintenance Check boiler relief valve Flue vent system and air pipingCheck water system Check expansion tankCheck flame signal Check ignition ground wiringCheck all boiler wiring Check control settingsReview with owner Cleaning boiler heat exchangerCheck control module fuses TroubleshootingBefore troubleshooting Check the followingTroubleshooting Checking temperature sensors No Pump Cutoff Open Low WaterFlame Failure Anti-cyclingIgnition Flame Out Flame Out SequenceRunning Unit was running and lost the flame Gas Valve / Relay FailureHigh Limit Open Auto ResetManual Reset High LimitFault Description Corrective Action Outlet Temp Louver Proving Sw OpenFlue Temp High Delta T HighParameters Saved Service BlkOutlet Temp High Rem Ctrl FltFlue Sensor Switch OpenSensor Open Sensor ShortedBurner Supply TemperatureDifferential Writing to Resets Try LaterInternal Fault Too ManyCRC Parameters Watch Dog ErrorNo Error Stored Write EEPromGas Supply Pressure Combustion Analysis ProcedureGas Valve Adjustment Or Obstruction2Gas Valve Adjustment Models 1.5 Gas valve adjustment procedurePage
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3, 2, 3.5, 2.5, 1.5 specifications

Lochinvar is a leader in manufacturing high-efficiency water heating solutions, and their Lochinvar 1.5, 1.3, and 1.0 models exemplify the company's commitment to innovation and performance. These advanced heating systems are designed to meet the diverse needs of commercial and residential applications, providing reliable hot water while ensuring energy efficiency and environmental sustainability.

The Lochinvar 1.5, 1.3, and 1.0 models incorporate cutting-edge technologies that set them apart from traditional water heaters. One of the most notable features is their use of high-efficiency condensing technology, which extracts maximum heat from the combustion process. This process allows the units to achieve high thermal efficiencies, often exceeding 95%, which not only reduces energy costs but also lowers greenhouse gas emissions.

In terms of design, Lochinvar's models are constructed with durable materials, ensuring longevity and reliability in demanding environments. The stainless steel heat exchanger is a key element that contributes to the durability and performance of the units. This material is resistant to corrosion and scale build-up, enhancing the lifespan of the heater and reducing maintenance requirements.

The Lochinvar 1.5, 1.3, and 1.0 models feature advanced control systems that provide precise temperature management and easy operation. The intuitive digital display allows users to monitor performance metrics, temperature settings, and energy consumption with ease. Additionally, these units are equipped with intelligent modulating gas valves that optimize fuel usage based on demand, ensuring efficient operation across various load conditions.

Safety is a priority in the design of Lochinvar's water heaters. The models come with built-in safety features, including flame failure detection, overheat protection, and venting safeguards. These systems work together to ensure the safe operation of the units, giving users peace of mind.

Another characteristic that makes the Lochinvar 1.5, 1.3, and 1.0 models popular among users is their compact design. These units are engineered to fit in tight spaces, making them ideal for installations where space is at a premium. Despite their small footprint, they deliver powerful performance, ensuring that users have access to the hot water they need.

In summary, Lochinvar's 1.5, 1.3, and 1.0 water heating models represent the pinnacle of efficiency, safety, and reliability. With their advanced technologies, durable construction, and user-friendly features, these units are an excellent choice for anyone seeking a high-performance water heating solution.