Bosch Appliances 28i junior, 24i junior manual Mains Supply

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INSTALLATION

PRE -

MAINS WATER EXPANSION VESSEL:

A - Mini expansion vessel, part No. 7 716 102 105

B - Mains water inlet

 

 

C - Non-return valve

 

 

D - Boiler

 

D

 

 

A

B

C

 

 

 

 

9

MAINS SUPPLY

ELECTRIC SUPPLY:

Supply: 230V - 50Hz, 140 watts

Cable: PVC insulated 0.75mm2 (24 x 0.2mm) temperature rated to 90°C.

External 3A fuse to BS1362.

The appliance must be earthed.

IPX4D. NOTE: this is reduced to IP20 if the following mechanical timers are fitted:

7 716 192 036 or 7 716 192 037.

All pipes to the boiler must be cross-bonded.

Wiring must comply with IEE wiring regulations.

GAS SUPPLY:

Boilers using NG must be connected to a governed meter.

LPG boilers must be connected to a regulator.

Installation and connection of the gas supply to the boiler must be in accordance with BS6891.

Under no circumstances should the size of the gas supply pipe be less than that of the appliance inlet connection.

The meter or regulator and pipework to the meter must be checked, preferably by the gas supplier, to ensure it is in good working order and can meet the gas flow and pressure requirements in addition to the demand from any other appliance being served.

WATER SUPPLY:

Water mains pressure:

Minimum mains water pressure 1.3 bar for maximum performance.

Maximum mains fed water pressure 10 bar. If necessary, fit a pressure reducing valve.

IMPORTANT: Non-return, back flow pre- vention devices (including those associ- ated with water meters) fitted to the mains water supply can cause a pres- sure build up which could damage the boiler and other household appliances.

Where the mains water supply has a non- return, back flow prevention valve fitted, a mini expansion vessel (A) should be connect- ed to the mains water inlet pipe (B) between the non-return valve (C) and the boiler (D) as shown opposite.

Use in hard water areas:

Normally there is no need for water treatment to prevent scale formation as the maximum tem- perature of the DHW heat exchanger is limited in the electronic circuit.

In areas where temporary water hardness exceeds 200ppm, consideration may need to be given to the fitting of a scale prevention device. In such circumstances, the advice of the local water authority should be sought.

MAINS SUPPLY

INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR 24 i junior/28 i junior 8 716 107 336b (11/05)

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Contents Natural GAS Appliance is for USE withNatural GAS or L.P.G. Cat II 2H3P Type C13 & C33 Liquid Petroleum GASContact Information Installation & Servicing Instructions Installation & Servicing InstructionsContents Safety Precautions Installation RegulationsGeneral Information SpecificationsGeneral Information Standard PackageTechnical Data Technical DataGAS Inlet Connection 22mm Layout & ComponentsLayout & Components Compression Trap / SyphonLayout & Components Cleaning the Primary System Cleaning Primary SystemsCleaning Primary Systems Open all drain cocks and drainMains Supply Mains SupplyWater Systems & Pipework Water Systems & PipeworkCondensate Pipework Condensate PipeworkPressure Relief Pipework Pressure Relief PipeworkBoiler Location Clearances Ventilation Free Compartments Installation ClearancesServicing Clearances Vented Compartment Boiler Location & ClearancesBoiler Location BathroomsConnections Plumbing ManifoldPlumbing Manifold Heating System 22mm compression fittingsDrwg Terminal Position Distance Flue Terminal PositionsFlue Terminal Positions From a terminal facing the terminal 1200mmFlue Options Flue OptionsImportant Handling Instructions Unpacking Wall Frame Ancillary ItemsAncillary Items Unpacking Wall FrameWall Mounting Template Flue Opening Wall Mounting Plate Flue OpeningUnpacking the Appliance Unpacking the ApplianceBoiler Connections Boiler ConnectionsGAS and Water Connections 189mm 93mm Edge of case 200mm Flue InstallationFlue Installation 250mm min Turret Clamp FlueAddition of Flue Bends Fitting the Elbow Assembling the FlueFitting the Flue Additional Notes and RemindersCondensate Connection Condensate ConnectionCondensate Connection Electrics ElectricsPosition of Wired Components Position of Wired ComponentsChecks PRE-COMMISSIONINGPRE-COMMISSIONING Checks Filling the System Filling the SystemStarting the Appliance Switching the appliance on/offStarting the Appliance Water Treatment KEYWater Treatment Commissioning CommissioningFinishing Commissioning Installing Bottom PanelFinishing Commissioning Replace Outer CasingInspection and Service Inspection and ServiceInspection Removing outer case Component AccessAdjusting boiler control to Service position Primary Heat ExchangerTo maximum Setting Boiler to MaximumBoiler will stay in this mode for AgainTo Clean the Heat Exchanger Inspection and Service Small Tab Primary sensor Replacement of PartsReplacement of Parts Overheat thermostatGas valve Moving boiler control to service positionGas adjuster SiphonPCB fuse Access to boiler control componentsTransformer / PCB 12.3 12.112.2 Replacing control14.4 13.2 13.314.2 15.3 15.1 15.218.4 18.1 18.2 18.3 21.1 21.2 19.120.1 22.1 22.225.1 23.1 23.224.1 26.1 26.2Hydraulic Block 28.1 28.227.1 27.230.1 29.129.2 Plastic protection device32.1 32.2 31.131.2 32.333.3 33.4Short Parts List 1112 1415 1718 2021 2324Code plug G. ConversionCode plugs G. ConversionFault Finding Fault FindingCentral Heating Function Ignition SequenceCentral Heating Function Preheat and DHW Function Preheat and DHW FunctionProtection Function Protection FunctionGAS Boiler Commissioning Checklist Service Interval Record Excellence Comes AS Standard Bonded Washer 3/4
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28i junior, 24i junior specifications

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