Bosch Appliances 28i junior Wall Mounting Template Flue Opening, Wall Mounting Plate Flue Opening

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A

X 4

X 4

USE APPROPRIATE

FIXINGS FOR

WEIGHT AND

WALL TYPE

INSTALLATION

B

 

189mm

COMMISSIONING

 

2

19

WALL MOUNTING TEMPLATE

FLUE OPENING

CAUTION: Ensure there are no pipes, electric cables, damp proof courses or other hazards before drilling.

SAFETY:

All relevant safety precautions must be undertaken. Protective clothing, footwear, gloves and safety goggles must be worn as appropriate.

FIXING THE MOUNTING FRAME:

The boiler template shows the relative positions of the flue and the top and bottom fixing of the mounting frame.

Fix the template to the wall in the desired position (A).

Drill 4 holes for the wall mounting frame through the template (2).

NOTE: The template has been sized to allow for minimum clearances of 5mm sides, 200mm base and 30mm above a Ø100mm flue elbow.

REAR FLUE OUTLET

The drawing (B) opposite shows the boiler template with the flue centre lines of both the 100mm and 125mm flue systems.

Mark centreline of flue to be used (1); the external diameter of the hole can also be marked if required.

If a Ø100mm diameter flue is to be used, a125mm diameter hole is required. However, if using the weather sealing collar by pushing it through from inside the property, then a 150mm diameter hole is required to accommodate this.

The terminal section of the 100mm flue has an inbuilt 3° angle.

If extensions are to be added then the complete flue must rise at an angle of 3°.

The 125mm Ø flue system will require the flue to rise at an angle of 3°.

Drill hole using a core drill or similar.

SIDE OUTLET:

Mark from the centre line of the wall template to the wall which the flue will pass through (3). Allow for a rise of 52mm per metre length of flue, to give a 3° angle.

Clear any debris from the site.

A pre-filling kit 7 716 192 282 is available for installations where the boiler will not be fitted immediately to the heating system. This allows the heating system and mains water connec- tions to be filled and checked prior to boiler installation.

This kit can be used in conjunction with the optional filling loop 7 716 192 281(not sup- plied with the boiler).

WALL MOUNTING PLATE FLUE OPENING

INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR 24 i junior/28 i junior 8 716 107 336b (11/05)

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Contents Appliance is for USE with Natural GAS or L.P.G. Cat II 2H3P Type C13 & C33Natural GAS Liquid Petroleum GASContact Information Installation & Servicing Instructions Installation & Servicing InstructionsContents Safety Precautions Installation RegulationsSpecifications General InformationGeneral Information Standard PackageTechnical Data Technical DataLayout & Components Layout & ComponentsGAS Inlet Connection 22mm Compression Trap / SyphonLayout & Components Cleaning Primary Systems Cleaning Primary SystemsCleaning the Primary System Open all drain cocks and drainMains Supply Mains SupplyWater Systems & Pipework Water Systems & PipeworkCondensate Pipework Condensate PipeworkPressure Relief Pipework Pressure Relief PipeworkVentilation Free Compartments Installation Clearances Servicing Clearances Vented CompartmentBoiler Location Clearances Boiler Location & ClearancesBoiler Location BathroomsPlumbing Manifold Plumbing ManifoldConnections Heating System 22mm compression fittingsFlue Terminal Positions Flue Terminal PositionsDrwg Terminal Position Distance From a terminal facing the terminal 1200mmFlue Options Flue OptionsUnpacking Wall Frame Ancillary Items Ancillary ItemsImportant Handling Instructions Unpacking Wall FrameWall Mounting Template Flue Opening Wall Mounting Plate Flue OpeningUnpacking the Appliance Unpacking the ApplianceBoiler Connections Boiler ConnectionsGAS and Water Connections Flue Installation Flue Installation189mm 93mm Edge of case 200mm 250mm min Turret Clamp FlueAddition of Flue Bends Assembling the Flue Fitting the FlueFitting the Elbow Additional Notes and RemindersCondensate Connection Condensate ConnectionCondensate Connection Electrics ElectricsPosition of Wired Components Position of Wired ComponentsPRE-COMMISSIONING Checks PRE-COMMISSIONINGChecks Filling the System Filling the SystemStarting the Appliance Switching the appliance on/offStarting the Appliance Water Treatment KEYWater Treatment Commissioning CommissioningInstalling Bottom Panel Finishing CommissioningFinishing Commissioning Replace Outer CasingInspection Inspection and ServiceInspection and Service Component Access Adjusting boiler control to Service positionRemoving outer case Primary Heat ExchangerSetting Boiler to Maximum Boiler will stay in this mode forTo maximum AgainTo Clean the Heat Exchanger Inspection and Service Small Tab Replacement of Parts Replacement of PartsPrimary sensor Overheat thermostatMoving boiler control to service position Gas adjusterGas valve SiphonTransformer / PCB Access to boiler control componentsPCB fuse 12.1 12.212.3 Replacing control14.2 13.2 13.314.4 18.4 18.1 18.2 18.3 15.1 15.215.3 19.1 20.121.1 21.2 22.1 22.223.1 23.2 24.125.1 26.1 26.228.1 28.2 27.1Hydraulic Block 27.229.1 29.230.1 Plastic protection device31.1 31.232.1 32.2 32.333.3 33.4Short Parts List 1112 1415 1718 2021 2324G. Conversion Code plugsCode plug G. ConversionFault Finding Fault FindingCentral Heating Function Ignition SequenceCentral Heating Function Preheat and DHW Function Preheat and DHW FunctionProtection Function Protection FunctionGAS Boiler Commissioning Checklist Service Interval Record Excellence Comes AS Standard Bonded Washer 3/4
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28i junior, 24i junior specifications

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