Crown Boiler M600 installation instructions Concentric Venting For BWC150 and BWC225

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WARNING

FAILURE TO VENT THIS BOILER IN ACCORDANCE WITH THESE INSTRUCTIONS COULD CAUSE FLUE GAS TO ENTER THE BUILDING RESULTING IN SEVERE PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH:

*Do not attempt to vent this boiler with galvanized, PVC, or any other vent components not listed in Table 1.6.

*Do not attempt to mix components from different approved vent systems.

*Do not obtain combustion air from within the building.

*Do not install a barometric damper or drafthood on this boiler.

CAUTION

Moisture and ice may form on the surfaces around the vent termination. To prevent deterioration, surfaces should be in good repair (sealed, painted, etc.).

Concentric Venting For BWC150 and BWC225

A. Concentric Vent System Design

In addition to the vent options listed in the installation manual there are two other ways to vent this boiler:

Horizontal (“Side Wall”) Concentric Venting - Vent system exits the building through an outside wall. Concentric venting consists of a “pipe within a pipe”. Flue gas exits the building through the inner pipe and combustion air is drawn into the boiler through the space between the inner and outer pipe.

Vertical Concentric Venting - Vent system exits the building through the roof. Concentric venting consists of a “pipe within a pipe”. Flue gas exits the building through the inner pipe and combustion air is drawn into the boiler through the space between the inner and outer pipe.

These systems are considered “direct vent” because air for combustion is drawn directly from the outdoors into the boiler. A description of these venting options are shown in Tables 1.1 and 1.5. For clarity, the vent options

are numbered 3 and 4 for the horizontal options and 8 and 9 for the vertical options. One of the vent option columns in Tables 1.1 or 1.5 must match the planned vent and air intake system exactly. In addition, observe the following guidelines:

1)Approved concentric vent systems - The concentric vent system is optional for the BWC150 and BWC225 boilers. Each Crown concentric vent component consists of an inner pipe of polypropylene and the outer pipe of steel. Integral gaskets on each concentric fitting provide a gas tight seal. Concentric pipe sizes are called out in terms of the inner and outer pipe nominal diameters in millimeters. For example, “80/125mm” pipe consists of a 80mm exhaust pipe inside a 125mm diameter outer pipe. A list of all Crown concentric vent components is shown in Table 1.6. Use only one of the approved concentric vent systems shown in Table 1.6.

A concentric vent adapter kit is required to use these boilers with concentric pipe. Part numbers for these kits are:

BWC150

P/N 230550

BWC225

P/N 230555

2)Maximum Vent and Air Intake Lengths - The maximum length of the vent air intake piping depends upon the vent option selected and the boiler size. See Table 1.1 or 1.5 for the maximum vent length. In horizontal vent systems, the lengths shown in Table 1.1 are in addition to the vent components which come with the Air Intake Box Kit and one standard radius elbow. For vertical vent systems, the maximum vertical vent lengths shown in Table 1.5 are in addition to the vent components which come with the Air Intake Box Kit and two standard radius elbows. If more elbows are desired, the maximum allowable vent length must be reduced by the amount shown in Table 1.4 for each additional elbow used. Termination fittings are never counted, although the length of the concentric terminal section is counted.

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Contents BWC Series Page Page Concentric Venting For BWC150 and BWC225 Page Summary of Horizontal Venting Options Horizontal Concentric Venting Vent Option 3,4 3c Positioning Vent Terminal Under Overhangs VENT/ AIR Intake Fitting Equivalent Length Vent Options 3,8 Concentric Vent Adapter Kit Installation Concentric Vent Adapter Assembly Assembly of Crown Concentric Venting 10 Cutting Straight Pipe 11a Joining Cuttable Pipe 12a Dimension L, Horizontal Terminal 12c Cutting Inner Pipe of Horizontal Terminal 13a Dimension H 13b Cutting Vertical Terminal Machine Screw 15 Condensate Drain Line Assembly PN 980241 Rev BWC 12/07

M600 specifications

The Crown Boiler M600 is a prominent choice for residential and commercial heating needs, renowned for its efficiency, reliability, and advanced technologies. This boiler model is designed to deliver high-performance heating solutions while minimizing energy consumption and operational costs.

One of the standout features of the M600 is its impressive heating capacity, with the capability to output up to 600,000 BTUs. This substantial capacity makes it suitable for larger buildings or homes with significant heating demands, ensuring that spaces remain comfortably warm even in the coldest weather. The M600 is equipped with a robust cast iron heat exchanger, which is fundamental to its efficient heat transfer capabilities. This heat exchanger not only enhances performance but also extends the life of the boiler.

The Crown Boiler M600 employs a versatile design that accommodates both hot water and steam heating systems. This flexibility allows homeowners and building managers to choose the best system that aligns with their specific requirements. Additionally, the M600 features a power vent design, which facilitates the use of PVC venting materials, offering convenience and an array of installation options.

Another significant characteristic of the M600 is its user-friendly controls. The boiler is designed with a digital display that provides real-time status updates and diagnostics. This feature simplifies monitoring and managing system performance, enabling users to make necessary adjustments with ease. Moreover, the M600 is compatible with modern smart thermostats, further enhancing its energy efficiency and user-friendliness.

In terms of safety, the Crown Boiler M600 is equipped with multiple safety features, including a low water cut-off and high limit control. These safeguards ensure the boiler operates safely and effectively, reducing the risk of malfunctions and potential hazards.

Moreover, the M600 adheres to stringent efficiency standards, boasting an AFUE (Annual Fuel Utilization Efficiency) rating that meets or exceeds industry requirements. This ensures that users benefit from optimal fuel efficiency, translating into lower operational costs.

Overall, the Crown Boiler M600 stands out as a durable and efficient heating solution. With its high-output capacity, advanced technologies, user-friendly features, and safety measures, it is an excellent choice for those seeking reliable heating in larger residential or commercial spaces.