Crown Boiler TWI095, TWI128, TWI061, TWI162, AWI061, AWI195 VII Gas Piping, GAS Connection to Boiler

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connected to the common venting system are not in operation.

a)Seal any unused opening in the common venting system.

b)Visually inspect the venting system for proper size and horizontal pitch and determine there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition.

c)Insofar as practical, close all building doors and windows and all doors between the space in which all the appliances remaining connected to the common venting system are located and other spaces of the building. Turn on clothes dryers and any appliance not connected to the common venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers.

d)Place in operation the appliance being inspected. Follow the lighting instructions. Adjust thermostat so the appliance will operate continuously.

e)Test for spillage at the draft hood relief opening after five (5) minutes of main burner operation. Use the flame of a match or candle, or smoke from a cigarette, cigar, or pipe.

f)After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas-burning appliances to their previous condition of use.

g)Any improper operation of the common venting system should be corrected so the installation conforms with the National Fuel Gas Code, ANSI Z223.1. When resizing any portion of the common venting system, the common venting system should be resized to approach the minimum size as determined using the appropriate tables in Part 10 of the National Fuel Gas Code, ANSI Z223.1.

VII Gas Piping

Gas piping to the boiler must be sized to deliver adequate gas for the boiler to fire at the nameplate input at a line pressure between the minimum and maximum values shown on the rating plate. For more information on gas line sizing, consult the utility or Part 2 of the National Fuel Gas Code.

Figure 10 shows typical gas piping connection to the AWI/TWI boiler. A sediment trap must be installed upstream of all gas controls. Install a manual shut-off valve outside the jacket and ground joint union as shown.

The boiler and its gas connection must be leak tested before placing the boiler in operation. When doing this, the boiler and its individual shut-off must be disconnected from the rest of the system during any pressure testing of that system at pressures in excess of 1/2 psi. When pressure testing the gas system at pressures of 1/2 psi or less, isolate the boiler from the gas supply system by closing its individual manual shut-off valve.

*

* State of Massachusetts Requires Manual

Shut-off Valve to be “T” Handle Type

FIGURE 10: GAS CONNECTION TO BOILER

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Contents Crown Inside Front Cover Leave Blank II Specifications Table of ContentsProduct Description Bleftpipedconfiguration Specifications IV Locating the Boiler III Before InstallingFor Buildings of Other than Unusually Tight Construction Air for Combustion and VentilationExample ALL AIR from Outdoors Ventilated Crawl Space and Attic For Buildings of Unusually Tight ConstructionVI Venting ALL AIR from OUTDOORS, Using Openings Into Boiler RoomTypicalventsystem Installation and Components 1210 Removing an Existing Boiler from a Common ChimneyGAS Connection to Boiler VII Gas PipingStandardPiping Viii System PipingStandard Boiler Piping Piping for Special SituationsIndirect Water Heater Boiler Bypass Piping Single Zone Wiring IX WiringWiring DIAGRAM, Continuous Ignition Circulator Zonewiring Using HONEYWELLR845As Wiring VariationsSequence of Operation, Standing Pilot AWI/TWI Control System Sequence of OperationSequence of Operation, Intermittent Ignition Start-up and Checkout Page Standing Pilot Burner Flame For Your Safety Read Before Operating For Your Safety Read Before Lighting GAS Valve Detail Standing Pilot XI Service and Maintenance Heat Exchanger Cleaning Procedure XII Troubleshooting AWI/TWI Troubleshooting Chart END Standing Pilot Ignition System Troubleshooting Chart Intermittent Ignition System Troubleshooting Chart Xiii Parts Base-Block-Hood Below 2000 ft Burner Components KEY # Description QTY. or Quantity PER Boiler or Crown P.N Jacket/Components Crown

AWI262, AWI095, TWI095, AWI195, AWI037 specifications

Crown Boiler is a renowned name in the heating industry, providing high-quality, efficient heating solutions that cater to various residential and commercial needs. Among its impressive lineup, the AWI and TWI series stand out for their design, technology, and performance.

The Crown Boiler AWI061 and TWI061 are part of the Hydronic Boiler range, designed to deliver efficient hot water heating. The AWI series features an advanced pressure-jet design that allows it to operate with exceptional fuel efficiency, reducing operating costs for homeowners and businesses alike. Additionally, these models come equipped with an integrated pump system that ensures a consistent supply of hot water, making them ideal for both space heating and domestic hot water applications.

Meanwhile, the AWI162 and AWI128 models are engineered for higher output, addressing larger heating needs without compromising efficiency. These models showcase a robust heat exchanger made of durable cast iron, promoting longevity and effective heat transfer. The AWI series boilers feature a modern control system that allows for precise temperature management, enhancing comfort while minimizing energy consumption.

The Crown Boiler AWI295, on the other hand, steps up with a significant heating capacity suited for commercial applications. This model is designed with advanced safety and efficiency technologies, including an intelligent control module that monitors temperature and pressure, ensuring optimal performance while preventing malfunctions. The large water volume design allows for enhanced thermal stability and consistent heating output.

A notable characteristic across these models is their ease of installation and maintenance. Crown Boiler has engineered the units with user-friendly features, including accessible components and simplified diagnostics that help technicians service the boilers swiftly. Moreover, the durability of cast iron construction ensures that these units can withstand high thermal stress while delivering reliable performance over the years.

In summary, Crown Boiler’s AWI061, TWI061, AWI162, AWI128, and AWI295 models offer a range of solutions equipped with advanced technologies and features designed for efficiency and reliability. These boilers are suitable for diverse heating needs, promising optimal comfort and convenience in both residential and commercial settings. With Crown Boiler's longstanding commitment to quality, customers can be assured of a robust heating solution backed by exceptional service.